We all know the humble cardboard box, but it isn’t the only packaging product we see on a (often) daily basis. There are many options; finding suitable styles to protect your products can be confusing.

In the blog, we’ll cover everything you need to know! From helping you choose the right solution and exploring the most popular products, you’ll be able to find the right postal packaging solution for your business easily.

What is postal packaging?

As the name suggests, its primary use is to protect products through transit. You’ll see this type of packaging used by e-commerce retailers, as the name can encompass many different styles. For example, postal tubes, mailing bags and cardboard envelopes are all types of postal packaging.

Choosing the right postal solution for you

The best postal packaging solution for your products depends on several factors. Below is a handy overview of the main types and their applications to assist you in making an informed decision:

• Bubble envelopes – If you’re shipping small items that require lightweight protection, bubble envelopes are an ideal postal packaging option. Many bubble envelopes come in letterboxable sizes, so they’re ideal if you’re looking for packing materials that fit Royal Mail postage formats.
• Plastic mailing bags – Perfect for posting items that don’t need heavy-duty protection. A popular choice for fashion and clothing brands. They’re also a waterproof option!
• Paper mailing bags  – Paper mailing bags are a recyclable alternative to traditional plastic mailing bags and can be used for similar applications. They come with a self-seal strip for easy closure.
• Postal boxes – Our postal boxes are suitable for items that meet Royal Mail small parcel guidelines. They are an eco-friendly postal packaging option that contains high recycled content and can be recycled.

Products

We offer a wide range of postal products to meet your shipping needs. Our postal products are suitable for many purposes and are available in various sizes, shapes, and styles to suit your needs – for any industry.

Below you will see a small range of what we offer, but if you want a specific type, please contact us today!

• Paper Padded Envelopes – provides excellent product protection. It is made from 100% recycled paper and recyclable. Offers a convenient tear strip for simple and clean opening, along with a peel-and-seal closure.
• Enviroflute – Enviroflute is an alternative to the traditional bulky padded mailers made from FSC paper and offers the same level of protection via a patented internal design.
• Postal Wraps – Wraps fit tightly around flat items and require no additional wrapping or packaging. No packing tape is needed for assembly, but taping your postal packs before mailing gives added security.
• Postal Envelopes – Postal Envelopes are fitted with a peel-and-seal closure. Items are delivered flat-packed and are available in various sizes.
• eCommerce Crash-Lock – These boxes are quick to erect and fast to pack. The smart base pops open for easy assembly, eliminating the need for tape. The boxes feature an easy-to-open tear strip for a better customer experience and a self-seal strip for faster packing.

Best practices for packing and shipping

Following best practices when packing and shipping your items is essential to ensure they arrive safely and securely. Here are some tips to help you pack your items effectively:

1. Choose the right packaging materials: Select sturdy boxes or padded envelopes suitable for the size and weight of your items. Use product protection like paper or bubble wrap for cushioning.
2. Wrap items individually: If you’re shipping delicate items, wrap each item separately to prevent scratching or damage during transit. Use tissue paper, bubble wrap, or protective sleeves to safeguard delicate surfaces.
3. Seal packages properly: Use strong packing tape to seal all seams and edges of your packages. Reinforce corners and seams to prevent accidental openings during handling and transportation. Plastic and paper tape are both strong but offer different benefits, discover more about the right tape for your business here.
4. Label and address parcels correctly: Ensure your parcels are clearly labelled with the recipient’s address and your return address. Document wallets securely adheres to the parcel and makes the desired information legible.
5. Follow postal regulations: Familiarise yourself with postal regulations and guidelines for packing and shipping. This includes restrictions on prohibited items, size and weight limits, and proper packaging requirements, especially if your shipping outside the UK as rules may differ.

By adhering to these best practices, you can pack and ship your items with confidence, knowing they will be well-protected during transit.

Postal Automation

As e-commerce continues to grow, businesses are handling more packages than ever before. This increase in volume can make packaging application a time-consuming and costly part of the shipping process. Postal automation offers a solution, streamlining packaging tasks to improve efficiency, reduce costs, and enhance overall productivity.

Benefits of packaging automation

• Increased efficiency: Automated systems can handle repetitive tasks much faster than warehouse operatives, freeing up your staff to focus on more strategic activities.
• Cost savings: By reducing manual labour, businesses can lower labour costs and minimise material waste through more precise packaging processes.
• Consistency and quality: Automated machines provide a uniform level of quality, reducing the risk of errors and ensuring that every package is securely and properly packed.
• Scalability: automation allows businesses to scale their operations quickly in response to demand spikes, such as during holiday seasons, without the need for temporary labour.

Common questions about postal packaging

Below we have listed some popular questions about postal packaging, but if you have any more queries that are not listed, our team of experts will be happy to help you.

Which postal packaging solution do I need?

The type of postal packaging you’ll need to ship your goods will depend on how big, heavy and fragile they are.

For example, if you’re shipping lightweight posters that could easily tear, consider postal tubes. Alternatively, if you’re shipping wine, beer or spirits, choose durable bottle packaging to provide protection in transit.

Our team can help you choose the best postal packaging, get in touch to ask for expert advice.

Is it okay to use branded boxes for shipping?

Yes, branded packaging is a great choice if you want to give your customers a better experience or provide enhanced protection for high-value products.

If you’re looking for custom printing options, we’ve got you covered! We offer a range of sizes and printing options to fit your needs. Plus, you can customise the packaging to your exact specifications – from the shape and size of the package to the style, colour, material, and coating.

Where can I buy postal packaging?

Whether you are looking for a postal envelope, a postal box, a postal wrap, a mailing bag, or a postal tube, Macfarlane Packaging offers a wide selection of postal packaging solutions to suit your shipping requirements.

Our products are available in a variety of sizes and styles, so you’re sure to find the perfect packaging for your products. You can order your postal product directly from our online store, or get in touch with our friendly team to discuss your options.

The post An updated guide to postal packaging appeared first on Macfarlane Packaging.

If you sell your product online, via your own website, Etsy or even Not on the High Street, your packaging is the first physical touchpoint in your customer journey. As there are a growing number of small businesses in the UK, it could be a great time to consider branding your small business packaging to enhance your unboxing experience and stand out from the crowd. So, where should you start?

Your first thought might be printed boxes. However, these often require high order volumes, making them unsuitable for small businesses. But don’t fret – there are still simple, quick, and effective ways you can easily brand your packaging….

Why is branding your small business packaging important?

Branding your business and your packaging is important as it can help you create a memorable impression on consumers and lets them know what to expect from your company…

Strong brands have signature colour palettes and an easily recognised tone of voice. Think about your packaging materials as an extension of your brand. Use it to create instant recognition and build brand awareness. The great impression you create when packaging lands on a customer’s doorstep can delight them and result in repeat sales too.

In 2023, our Unboxing Survey found that 57% of retailers are making the most of their packaging with branding and you could be too! Enhancing your customers experience is not just for large retailers anymore.

If you’re interested in more about consumer opinion about packaging, we are running our 9^th annual Unboxing Survey now! Learn more about it here.

Easy ways of branding your packaging

By focusing on simple but effective elements to add to your packaging, you can create an unboxing experience that sets your business apart from the competition.

Add easy personalisation with printed tape

With a minimum order quantity of only 72 rolls, custom printed tape is a great way to start branding your small business packaging. It adds a touch of personalisation without having to invest in a large quantity of packaging. Packaging you may. not need or have space for.

You can print both traditional packing tape and self-adhesive paper tape – so you don’t have to compromise on sustainability if you prefer paper packaging materials.

Due to the low order quantity, you could even consider getting creative with your brand messages during seasonal holidays. For example, adding hearts for valentines or even snowmen for Christmas!

What are the benefits of custom printed packing tape?

• Low MOQ (Minimum order quantity)
• Easy to adapt for different seasonal messages e.g., Christmas
• Great for advertising
• Cost-effective and easy to store
• Offers a sustainable alternative

Until 30^th September, we are offering FREE origination on selected tapes, on as little as 72 rolls / 2 boxes of tape! You can choose from a choice of paper, PVC and polypropylene. Request a quote by getting in touch today.

Consider custom labels

Labels are another simple yet effective method to brand your small business packaging. The possibilities are endless – you can print with your logo, your web address or even a promotional message.

Prices can vary depending on style, design, and size of the label you choose, as well as the number of colours you choose to print on it.

What are the benefits of custom printed labels?

• Easy to use
• Printed with your own design
• Small Minimum Order Quantity
• Easy to apply during the packing process
• Minimal storage space needed

Try branded tissue paper

Custom branded tissue paper is a great way to showcase your brand’s identity whilst protecting your goods. Adding this extra elements creates a sense of luxury, making the unboxing experience memorable and shareable on social media.

With so many different options when choosing tissue paper, it is a great simple solution to enhance your brands image.

What are the benefits of custom tissue paper?

• Perfect presentation for all sorts of goods
• Choose from an array of colours to suit your brand
• Acid free options, ideal for silverware and jewellery to prevent tarnishing
• Non-toxic tissue paper is available for food items
• Machine glazed tissue or matte finish tissue paper which can be interchangeable to get your ideal look

Enhance your offering with custom mailing bags

Mailing bags are a staple for shipping a variety of products in many industries. With the large array of sizes to choose from and eco-friendly options available too, mailing bags can also be customised to suit an array of packaging needs.

Custom mailing bags are an excellent way to start adding branding to your packaging. It’s a slightly larger commitment than other elements like tape, but it allows for more creativity and a memorability.

What are the benefits of custom mailing bags?

• Available in a range of sizes
• Eco-friendly options available
• Range of printing and finishing options
• Choose from a range of materials like plastic and paper mailing bags
• Great for shipping a wide range of goods

Think about when your small business grows

These simple ways to brand your small business packaging are a great start. As your business grows and your sales volumes increase, you could be ready for printed packaging that demands higher order quantities – like the boxes we mentioned before.

If you feel you need guidance about your small business packaging, the Macfarlane Packaging team are here to help.  We can help with packaging solutions for businesses of any size that protect your goods and your reputation, while creating a great customer experience.

The post Easy ways of branding your small business packaging: updated appeared first on Macfarlane Packaging.

Unboxing offers a unique chance to engage with customers and make a lasting impact. But what is unboxing, and what does it entail?

In this article, we’ll define unboxing, consider the importance of the unboxing experience for retailers and provide actionable insights that can help you create an unforgettable unboxing experience with your packaging.

What is unboxing?

Unboxing is when a consumer removes newly purchased products from its packaging, opening and revealing the contents.

What started as a creative trend for tech vloggers in the mid-2000s, is now a huge phenomenon. It’s estimated that there were over 25 billion views of unboxing videos on YouTube last year.

Unboxing creates anticipation about products and the brands associated with them. Consumers get a dopamine hit and a good unboxing experience can leave a long-lasting impression.

The importance of unboxing in ecommerce and online retail

Unboxing is a vital aspect of the customer experience in the ecommerce and online retail industry. The unboxing experience goes beyond merely opening a package. It holds the potential to create a memorable and positive impression on customers. It can also influence future customer purchases.

In fact, research from Think with Google also suggests that 62% of consumers watch unboxing videos when researching a purchase. Plus, unboxing videos are considered the fourth most influential content type social media users find helpful when making buying decisions. 

The unboxing experience an online retailer creates and the packaging it uses can set the tone for brand perception. This is particularly true if you’re a pure-play ecommerce business, as packaging is the first tangible experience a consumer has of your brand.

Well-packaged and thoughtfully presented products can convey quality and attention to detail, as well as your thoughts on sustainability. By incorporating your branding or a unique design on a package, you also enhance brand recognition and deliver a cohesive brand experience. This can reinforce consumers’ connection with your brand and increase brand loyalty too.

Our own unboxing research highlights that a positive unboxing experience with branded packaging makes 41% of consumers likely to buy from a retailer again.

So, a memorable unboxing experience goes beyond that first customer interaction. It can drive future sales, foster loyalty and can even help you gain social media and online video reviews. This can lead to increased visibility and organic promotion of your brand, ultimately attracting new customers and generating more sales.

Creating a memorable unboxing experience

When it comes to creating a memorable unboxing experience, packaging is a key component. Not only will packaging protect your products and deliver them in one piece, but it’s an opportunity to wow your customers too.

The role of packaging in unboxing

The packaging you use sets the stage for your unboxing experience. It’s often the first physical interaction your customers have with your brand. Plus, packaging also represents a business’s largest owned media.  

The design, material, packaging, and presentation all affect how enjoyable the unboxing experience is. Effective packaging can save money, protect products, and create anticipation and enjoyment when delivering your goods. So, what actionable tips can you apply to your packaging to ensure your unboxing experience is memorable?

Tips for creating a memorable unboxing experience through packaging

• Make sure your packaging fulfils its primary purpose – protection. Ultimately, the transit packaging you use is there to make sure your goods get from A to B without any damage.
• Choose packaging that meets expectations of your consumers. Packaging should be easy to open, not use excess material and be easy to use for returns, if necessary.
• Opt for sustainable packaging materials. Research has shown that consumers view eco-friendly packaging as a priority for retailers. Make sure you choose sustainable materials and a design that is light and space efficient to minimise carbon emissions in transit.
• Design your packaging so it reflects your brand. Custom packaging that includes your logos and brand colours ensures you give the right impression of your brand. It also helps to set the tone of shopping interactions with you in the future. You can apply branding devices to boxes (inside and out), labels, bags, tape and even fill materials.
• Clearly print packaging with key information your customers need to know. If your packaging is recyclable, it is helpful to highlight how it can be recycled. You may also want to include seasonal campaign messages or other pertinent information (e.g. if goods inside are fragile).
• Consider personalisation and embellishment to make your packaging stand out. Personalising packaging, as well as content, can make customers feel special and singled out. For example, cards with handwritten notes (if appropriate for your productivity) can make the unboxing experience more memorable. Alternatively, small inclusions, like free samples or candy, can sweeten the unboxing experience. 
• Make your packaging interactive with connected packaging. Printing your packaging design with QR codes or barcodes can allow your customers to launch interactive experience if they scan then with a smartphone. This can be as simple as launching a web page or a full-on augmented reality experience or game. Click here to learn more.

Simple step-by-step guide to creating an unforgettable unboxing experience

1. Research your target audience – understand the preferences and expectations of your target audience to design packaging that resonates with them.
2. Choose the right packing materials and optimise them – select packaging materials that are not only sturdy but also align with your brand image and values. Optimise your packaging so it is light, space efficient and not wasteful while offering protection.
3. Create an eye-catching package by collaborating with a designer to make sure it reflects your brand and stands out.
4. Add branding elements – incorporate your logo, brand colours and other visual elements to reinforce brand recognition.
5. Consider the opening experience – design packaging that is easy to open, providing a sense of anticipation without frustration. You may want to consider other accessibility elements, like tactile surfaces and braille, depending on your audience.

Expert support so you can master your unboxing experience

Need help mastering the art of a great unboxing experience? Look no further. At Macfarlane Packaging, we have the experience to help you craft an unforgettable unboxing experience with your packaging.

We have everything you need to make your packaging stand out. Our wide range of products,  Innovation Labs and Packaging Optimiser, are all available to help you. Contact us today to learn more.  

Did you know our 2024 Unboxing Survey is live? If you have bought something online and want to share your opinion on the packaging, click here to take part in our 2024 Unboxing Survey.

The post How to create a memorable unboxing experience appeared first on Macfarlane Packaging.

While electronics can benefit from the protective properties of standard packaging solutions, they may need specialist protection from electrostatic discharge or ESD.

ESD-safe packaging comes in many forms and is popularly known as anti-static packaging or ESD packaging.

In this article, we’ll provide a comprehensive guide to anti-static packaging, the science behind it and discuss the different types of ESD packaging available.

Understanding anti-static packaging

So, what is anti-static packaging?

Anti-static packaging is packaging that can prevent electrostatic discharge (ESD) from damaging products.

It will sometimes be referred to as conductive packaging, static dissipative packaging, ESD packaging or shielding packaging too. These different types of anti-static packaging all perform similar functions, which we’ll explain later in this article.

Anti-static packaging is often made from materials like polythene or PET films that have additives that prevent static electricity. It can also be made from cardboard with specialist coatings, as well as foam.

The science behind anti-static packaging

Static electricity (or electrostatic discharge) might not seem like a big deal in everyday life. You’ll get a small shock from touching another person or object and think nothing of it.

These shocks are created by electrostatic discharge moving between two objects (or people!). However, this static electricity can create a large amount of heat. This in turn can cause electronic devices to break or become faulty.

Due to this, electrostatic discharge is an extra risk during storage, shipping and transit. Which is where anti-static packaging comes in. It provides protection from the usual rigours of shipping AND can prevent the build-up of static charges, as well as dissipate them.

Why anti-static packaging is important

Electrostatic discharge damage can be costly. It’s estimated by the ESD Association that damages caused by static in the electronics industry can run up to $5 billion. Some major companies suggest that ESD is responsible for 25% electronics part failures too.

In essence, anti-static and ESD-safe packaging help prevent the costly risk that static-sensitive microchips, motherboard and other electronics components might encounter.

So, what types of anti-static packaging are there?

Types of anti-static packaging

Anti-static packaging is often used as a catch all term of packaging that prevents and resits electrostatic discharge. As mentioned earlier in this article, it also known as conductive packaging, shielding packaging and dissipative packaging.

While these terms are sometimes used interchangeably, there are some technical differences:

• Anti-static packaging – this prevents electrostatic charges being created when products may rub against other objects or surfaces.
• Conductive packaging – this type of packaging conducts any potential static charges away from sensitive parts, keeping any flow of electricity under control. It does not accumulate static charges.
• Shielding packaging – this type of ESD-safe packaging provides a barrier that reduces electrostatic discharge.
• Dissipative packaging – this type of packaging slows down the flow of any static charges, rather than directing it like conductive packaging.

Across these types of anti-static packaging, the actual packing material can take many forms. Popular products include anti-static bags, anti-static bubble wrap, anti-static bubble bags and anti-static foam. Usually, these types of ESD packaging are coloured pink, so their distinguishable from their counterparts that aren’t ESD-safe.

Other anti-static shielding bags are metallised to provide protection as well.

In addition to these popular packaging products, you can also get anti-static packaging made from cardboard and corrugated plastic. Examples of these products include:

• Corstat® cardboard – this cardboard creates a Faraday Cage effect, protecting products inside it. It can be used to make anti-static boxes, layer pads, totes and dividers. It can also be used alongside anti-static foam fittings, to provide an all-round ESD-safe packaging solution.

• Corriplast® corrugated plastic – this corrugated plastic is Carbon loaded and provides protection from static charges. It’s very strong and durable, and is resistant to water, grease and other liquids. It’s also suitable for clean room environments. It can be made into boxes, collapsible totes dividers and layer pads, or custom designs.

The benefits of using anti-static, conductive and ESD packaging

Anti-static packaging can provide many benefits. Particularly if you’re an electronics manufacturer or are moving electronic components in industries like automotive, airspace and medical.  

Using ESD-safe packaging can deliver the following benefits:

• Reduced damages – anti-static packaging will ensure your products are protected from static damage, as well as the usual knocks, shocks and drops that could be experienced during handling and shipping.
• Reduced returns & reverse logistics – it can help reduce costly returns, reverse logistics and expensive product replacements by minimising the risk of damages.
• Improved productivity – the benefits provided by anti-static packaging will remove hassle from your packing operation by reducing the handling of returned goods. This will allow you to focus your resources elsewhere.
• Lower packaging costs – efficient, right-size anti-static packaging can help you lower your packing costs. Reducing damage will minimise replacement and reverse logistic costs in your operation too.

Specialist support developing anti-static packaging solutions

Are you looking for ESD-safe packaging?

At Macfarlane Packaging, we have extensive expertise in creating all sorts of packaging solutions. We have anti-static bubble bags, anti-static bubble wrap and anti-static foam rolls available from stock.

Plus, our specialist manufacturing brand can support you with custom packaging designs, including conductive packaging like Corriplast® corrugated plastic, anti-static inserts and conductive Corstat® cardboard packaging.

Get in touch today for more information.

The post A comprehensive guide to anti-static packaging and conductive packaging appeared first on Macfarlane Packaging.

In 2023 the SMMT reported that the Automotive-related manufacturing sector in the UK was on track to reclaim it’s £100bn trading hub status by the end of the year.  In fact, the year ended with total manufacturing numbers up 17% on the previous year, with the UK producing  905,117 cars, 120.357 commerical vehicals and an estimated 1.6 million engines.  It was the industry’s best year since 2019.

Automotive-related manufacturing in the UK generates approximately £67 billion of turnover annually. The UK produced almost 860,000 cars and 1.6 million engines in 2021, as well as approximately 73,000 commercial vehicles.

And as estimates indicate that a single vehicle can have as many as 30,000 parts, ensuring you are using the correct packaging can be a significant challenge.

If you work within the automotive industry, this guide to car parts packaging provides you with a detailed overview of considerations and options. Whether you are responsible for packaging at an OEM, tier 1, tier 2 or tier 3 supplier, this article details a range of tried and trusted options that allow you to pack and ship car parts successfully.

Car parts packaging can take various forms. It can include everything from returnable containers within the supply chain to corrugated boxes used for aftermarket parts. Your packaging can be designed to improve handling, protect components in transit, and enhance the efficiency of production lines.

Considerations when packing and shipping automotive parts

Before looking at the varying types of car parts packaging, it is essential to consider several factors. The six primary considerations for car parts packaging are:

1. The weight of the product/part you are shipping
2. The fragility of the parts
3. How valuable are the items you are shipping
4. The packing and unpacking processes
5. How your parts (and packaging) are handled in the supply chain
6. Any impact on the environment

Weight of products

The weight of your parts or components is important when specifying your automotive packaging. Heavier items need more durable packaging to ensure it does not fail during transit. Lighter items should have their packaging optimised to minimise weight and reduce costs and CO2 emissions through the supply chain.

Fragility of parts

How delicate your car parts are also influences the best packaging for your business. You may require cushioning and inserts to minimise damage caused by handling in the supply chain, although even the more robust items still need protection. You should also consider protection for surface finishes on painted, polished or decorative surfaces.

How valuable are the items you are shipping

The packaging you use for shipping high-value infotainment units or gearboxes, for example, needs to be a different specification than that used for relatively cheap plastic trims or ancillaries.

Packing and unpacking processes

It is crucial to consider how quick and easy it is to pack and unpack your products. Does your car part packaging use much secondary packaging such as bags, inserts or films? Is it easy to pack multiple smaller parts in the same outer container? Are there any additional processes that packing teams need to carry out which may impact production times and efficiency?

How do transport providers handle parts during transit?

It is wise to consider how your items are handled within the supply chains. For example, are there many touchpoints that could result in mishandling? Does packaging need to look presentable at its final destination (e.g. for aftermarket parts or retail items)?

As well as how items are likely to be handled, it is also essential to consider the methods of transport and the possible environments your car parts packaging may encounter – will it be left outside or have the potential to get wet, for example?

Impact on the environment

The final consideration is the impact that your packaging has on the environment. Does it allow you to maximise transport efficiency, or are you shipping lots of empty space? Can any single-trip packaging be easily recycled by the end user? Would returnable or extendable packaging be most suitable?

Expendable vs returnable

This final point leads nicely to arguably the most important consideration for shipping car parts – whether to use expendable or returnable packaging.

But how do you decide which is best for your business?

Generally, the longer the distances involved in the logistics leg, the less practical it becomes to use returnable packaging. The vast majority of returnable automotive packaging is used within short loops and those with fixed arrival and distribution points.

Of course, you may not have reliable return transport, your parts are for use by the end consumer (hence the packaging cannot be returned), or it is not economical to return empty containers to your warehouse or manufacturing site.

Another point to consider at the outset is what different manufacturing plants or customers accept. Many do not have facilities to dispose of large volumes of single-trip packaging and only accept products in returnable packaging. Others may specify expendable packaging. It is vital to check what your customers want!

Returnable supply chain packaging

However, it is likely that, as part of an automotive supply chain, you will use returnable packaging of some description.

Due to the vast numbers of parts and overall throughput of vehicle manufacture, using returnable containers eliminates the generation of huge amounts of packaging waste compared with single-trip.

Returnable containers are typically more robust, providing better protection for parts, and are frequently industry standard sizes that allow for improved space efficiency in transport and production lines. They can also allow for safer stacking and handling.

And arguably the most crucial point, returnable packaging provides a lower cost per trip or lifetime cost than expendable packaging.

Euro containers

Euro containers are the most commonly used returnable packaging for car parts and components. Often referred to as KLT containers or ALC (attached lid containers – when including a lid), these moulded plastic boxes are available in standard sizes to be compatible with most pallets, racking, conveyors and so on.

They are both cost-effective and robust, hence their popularity and widespread use.

Correx tote boxes

The main limitation of Euro containers, however, is their standard sizing. Fixed dimensions can sometimes mean wasted space within containers when shipping unusually shaped or sized items. This issue reduces transit efficiency (you are paying to ship fresh air) and can also mean adding a large volume of void fillers or other inserts. It also reduces assembly line part density.

As a result, a returnable packaging option that is growing fast in popularity is Correx tote boxes. The key benefit is that you can opt to manufacture them in custom sizes. This size flexibility means they can accommodate unusually shaped items or a defined number of parts for a specific assembly.

Correx totes are also lighter than moulded containers, which can help reduce transit costs and emissions. And, due to a range of material options, you can select to have them manufactured with strength comparable to euro containers or tailored to the requirements of specific items.

Expendable packaging

Despite the benefits of returnable car part packaging, there are scenarios where single trip or expendable packaging would be most suitable. As well as parts that ship directly to end users, there are uses within supply chains for these options. Particularly where parts travel long distances and/or return is difficult.

Heavy duty corrugated

Many businesses use corrugated packaging within automotive supply chains. It has the same advantage as Correx in that it allows for the production of custom-sized boxes. Bespoke sizing enables the benefits of space efficiency, lower transit costs, emissions etc.

Several heavy-duty material grades can provide surprising durability, including various double and even triple-wall materials.

Other benefits include easy printing of handling and other instructions directly onto the packs and, of course, cardboards’ ease of recycling.

Timber crates and cases

Timber crates are another option in certain parts of automotive supply chains. Like corrugated, they can be easily produced in bespoke sizes to accommodate specific parts. They are particularly suited to shipping larger panels, assemblies or even engine blocks.

Whilst they can offer some reusability, they are also more challenging to dispose of and more costly than cardboard equivalents.

Dunnage and inserts

Whether you use returnable or single-trip packaging to ship your car parts, you can enhance the performance and efficiency using dunnage – effectively different forms of inserts.

Inserts can allow for much-improved part density within an outer container and make packing and unpacking quicker and easier. Inserts also help minimise damage as they limit movement and prevent parts from colliding with each other. Inserts can also provide precise positioning of components to allow for robotic assembly.

Divisions

Simple divider sets manufactured using Correx or even cardboard can provide all of the benefits mentioned earlier. Usually created to suit a specific product or assembly process, you can choose the cell size and configuration (e.g. 4 x 4 cells within the container). Dividers can be removable and folded flat or integral to the construction of Correx totes or trays.

Textile dividers

Some parts – for example, interior fittings or painted parts – have decorative surfaces that customers can reject due to surface scuffs or marring. If this is a concern, using a material such as Bubble-board can eliminate this. The plastic material is laminated with spun-bond fabric to protect from scratches or foam to provide additional cushioning during shipment.

Custom inserts

For unusually shaped parts, custom fittings can provide a perfect fit for the item in question.

Vacuum-formed trays

Vacuum-formed trays are another option widely used to handle car parts and components. They have recesses moulded to the exact shape of the items they carry to provide protection and ease of packing/unpacking.

Foam

Finally, you can use various foam inserts for particularly delicate or high-value items. As per vacuum-formed trays, foam inserts can precisely match the contours of any part or component. They go a step further, however, in that they also provide excellent cushioning protection.

Specialist software even allows for the optimum level of protection to be engineered into the foam packaging – crucial for high-end parts that cost thousands of pounds.

Airsac cushioning protection

An inflatable packaging solution which moulds itself to your products, Airsac can be used on small automotive components or larger body panels for vehicles, such as doors and bonnets.  

Airsac utilises pockets of air to provide high levels of protection, making it extremely light and easy to handle. Available in a range of formats, such as a full bag or end cap, it can be used to replace traditional cushioning products like foam or stratocell.

As it’s inflated on demand, Airsac is an excellent way to remove bulky packaging from the packing process and free up storage space on site.

Protecting car electronics

As technology advances, more and more aspects of new vehicles rely on electronics and microchips. Everything from telematics, navigation, driver assistance systems and even infotainment units rely on increasingly sophisticated technologies.

But these parts and components can be susceptible to a different form of damage – electrostatic discharge (ESD).

What is ESD?

ESD is the transfer of an electrical charge between two objects. Whilst this occurs naturally, the heat generated during this process can cause significant damage to microchips and electronics. And whilst the effects may not be immediately apparent, latent damage can result in performance degradation and decreased lifespan of items that rely on electronics to function.

Conductive packaging options

Due to this, several anti-static and conductive packaging products are commonplace in automotive industries.

Corstat – a corrugated cardboard with a carbon coating – creates a “faraday cage” effect. This essentially channels any static around the outside of the packaging, protecting any items within.

Plastic options, including Corriplast conductive Correx and moulded plastics, operate similarly, whilst various ESD-safe foams are also available.

Other specialist car parts packaging

Several other specialist packaging applications are common within the automotive manufacturing industry.

VCI protection

A volatile corrosion inhibitor (VCI) is a material that protects metals from corrosion (i.e. rust). Vehicles use a considerable amount of metal components, so shipping these over long distances has the potential for this type of damage to occur.

Numerous VCI papers and bags are available to pack components in, whilst others may be coated in grease or similar substances to protect them during shipping. However, all these add another process to packing and unpacking operations.

An alternative is to coat your packaging with a VCI material, which can provide an equivalent level of protection.

Scuff protection

As mentioned earlier, inserts and dividers can be manufactured using material that prevents surface scuffing and marring. These properties are essential for painted, polished or coated parts or those which form part of the interior of a vehicle.

What is less well known is that cardboard can be surprisingly abrasive, although again, there are coatings for corrugated boxes that can help to minimise this.

Lithium batteries

A new challenge facing automotive manufacturers and parts suppliers is lithium batteries. Prevalent in electric vehicles, the UN classifies li-on batteries as hazardous goods. This classification requires specialist packaging that meets defined regulations (UN3480) to ship.

Options for this include returnable aluminium cases with specialist inserts that contain fires should batteries fail or malfunction during transportation.

Spares, eCommerce and retail

Of course, not all businesses in the automotive sector supply parts used directly in the manufacture of new vehicles. Many provide spares and aftermarket parts that go straight to service centres, garages and even consumers.

In fact, the aftermarket industry in the UK accounts for £21.1 billion in turnover each year.

The packaging required for shipping these car parts faces different challenges. Firstly, it tends to be a single trip as there is no easy option for returning it. Being expendable means considerations surrounding recyclability must be balanced against ensuring it performs well within courier and postal networks and the multiple touchpoints these comprise.

In some instances, there may even be a requirement to add branding, instructions and other information, as some parts may be displayed within retail stores or be required to provide some form of limited “unboxing” experience.

As such, businesses typically use corrugated packaging for applications of this type.

Summary

Whether you work for an OEM, or a tier 1, 2 or 3 supplier, a team of packaging experts at GWP and Macfarlane Packaging is on hand to ensure you select the most suitable car parts packaging for your specific application.

Get in touch today for advice and guidance on sourcing the optimum packaging for your business.

The post How to pack automotive parts – updated appeared first on Macfarlane Packaging.

If you’re involved in supply chain management, its likely you’ll have come across a pallet during your career. They may seem like a simple commodity product in the industry, but the right pallet can be an important factor in successful shipping.

In this article, we’ll cover the ultimate guide to pallets and pallet sizes. We’ll explain what a pallet is, the different types of pallets available, various pallet sizes and even how to choose the right pallet!

Understanding pallets and their uses

Pallets are flat platforms, usually made of wood or metal, that are used for supporting goods during storage, shipping and transportation. They are often light, strong and durable.

Traditionally, pallets are made in a double deck configuration – with a top deck of wood or plastic, supported bythree or four stringers. Stringers are supporting structures that help hold the weight of the load and allow a pallet to be picked up by a forklift or trolleys.

Pallets are an integral part of logistics, warehousing and export, allowing easy movement and storage of goods.

Type of pallets

There are lot of different pallets available. Often, pallets are either classified by the material they’re made from or their size. Here are some of the common types of pallets available:

Wooden pallets

Wooden pallets are the most common type of pallet you’ll come across. Classic “stringer” pallets (those manufactured from strips of wood) are usually made from a combination of soft wood like pine and hard woods like oak or from plywood.

Many wooden pallets you come across will be heat treated. Heat treating is when the wood is heated to at least 56°C, removing a significant portion of the moisture inside the wood.

Heat treated pallets minimise the risk of the wood rotting and cut the chance of insect infestations. In addition, they comply with International Phytosanitary Standard for Wood Packaging or IPSM15 requirements. If you’re shipping to countries in the EU, IPSM15 compliant pallets are a must!

Plastic pallets

Plastic pallets are made from moulded plastic.

They’re a reusable and washable alternative to wooden pallets. Plastic pallets can be made as stringer pallets or nestable pallets. Another advantage is that they do not need to comply with IPSM15 regulations.

As they’re washable, they’re popular in clean environments or closed loop systems, like pharmaceutical or medical production sites.

Presswood pallets

Presswood pallets are a type of wooden pallet. Also known as a moulded wood pallet, they are made by moulding wood fibres from wood byproducts at high pressure with resin.

The wood chips used to make presswood pallets are heat treated to high temperatures, so they are often IPSM15 compliant.

The design of presswood pallets also means they can be easily stacked to save space and can hold significant weight relative to how light they are.

Corrugated cardboard pallets

Less common that wooden pallets, are corrugated cardboard pallets.

They are a lightweight alternative to wooden pallets. Switching to a corrugated pallet can take weight out of your shipping process, reducing carbon emissions and lowering fuel consumption.

Corrugated pallets can hold up to 750kg and are exempt from IPSM15 requirements. Plus, they can be recycled, even at kerbside.

Metal pallets

Metal pallets are a heavy-duty alternative to wooden and plastic pallets.

Often manufactured from steel and aluminium, metal pallets are designed to hold the heaviest loads. They’re incredibly long lasting and can be  made in standard and euro pallet sizes.

Standard pallets

When someone refers to a standard pallet, this often refers to the standard size pallet in that country. In our case, this refers to UK standard pallet sizes.

Euro pallets

The term “euro pallet” refers to a pallet that meets European standard as specified by the UIC pallet working group. Pallets that conform to this size are eligible for the European Pallet Pool.

4-way and 2-way entry pallets

Pallets that are called 4-way or 2-way pallets refer to the number of sides of a pallet that a forklift can get under.

On a 2-way pallet, a forklift can get in two sides and on a 4-way pallet a forklift can access all four sides.

Pallet sizes and their importance

The size of a pallet directly impacts their overall capacity and compatibility with different transportation systems.

So, where you’re shipping to and from, as well as the size and weight of the goods can all dictate which pallet size you’ll need. The size and weight of the pallet you choose can also impact your shipping costs! 

Here are some of the most popular pallet sizes:

UK standard size pallets

In the UK, the dimensions of a standard pallet are 1200m x 1000mm. Pallets this size allow them to be used seamlessly with most UK warehouse racking and forklifts, plus they’re well optimised for transport.

UK standard pallet are 20% larger than Euro pallets. This pallet size is also commonly used throughout Asia.

Euro pallet sizes

Typical Euro pallet size dimensions are 1200mm x 800mm. This is the standard pallet size as specified by the European Pallet Association and can be identified by the abbreviation EPAL or EUR on the pallet.

Pallets that meet European pallet size specifications qualify for the aforementioned European Pallet Pool.  

Other pallet sizes

Some other globally recognised pallet sizes include:

• 1219x1016mm – most commonly used in North America
• 1165x1165mm – most commonly used in Australia
• 1067x1067mm – widely used across North America, Asia and Europe
• 1100x1100mm – most commonly used in Asia

Full, half and quarter pallets

The height of a pallet’s load will dictate if it is a full, half or quarter pallet.  A full pallet has a maximum height of 2200mm, a half pallet has a height of 1200mm, and a quarter pallet has a height of 800mm. These heights apply to both Euro and UK pallet sizes.

So, in the UK:

• A full pallet is 1200m x 1000mm x 1200mm high
• A half pallet is 1200m x 1000mm x 1000mm high
• A quarter pallet is 1200m x 1000mm x 800mm high

Maximum load weights for different pallet sizes

The maximum weight a pallet can hold often depends on the material it’s made from, as well as it’s sizes.

UK standard size wooden pallets can accommodate up to 1200kg. Whereas corrugated cardboard pallets will hold lighter loads up to 750kg. Depending on size, plastic pallets can hold up to 1000kg and presswood pallets can hold up to 1250kg. Some metal pallets may be able to hold more than this.

Choosing the right pallet

When choosing a pallet, it’s important to consider the product you’ll be transporting or storing, and the associated requirements in terms of weight, dimensions, and fragility.

You also need to think about the shipping conditions you need to transport your product through, as well as any country or region specific requirements.

Balancing quality and affordability is also crucial. While it’s tempting to choose the cheapest option, investing in durable pallets for sale will pay off in the long run by reducing the chances of damages and replacements.

For example, if you are operating in Europe, opting for heat treated wooden Euro pallets would make sense, as you can take advantage of the European Pallet Pool system, while complying with IPSM15 requirements. Alternatively, if you’re operating in a clean environment where pallets need washing, plastic pallets could be your go to.

Use and maintenance of pallets

Proper handling and maintenance of pallet types are essential for their longevity and the safe transportation of goods. Regular inspection and repair of damaged pallets, along with proper storage conditions, can maximise the lifespan of your pallets too.

When handling pallets, using correct lifting techniques and ensuring an evenly distributed load are paramount. Safety measures such as using protective equipment and providing training for employees on proper pallet handling techniques are also crucial.

Support with pallets and shipping packaging

At Macfarlane Packaging, we can provide an extensive range of pallets and pallet size packaging. This incudes Euro modular boxes and palletised containers to UK and Euro pallet standards. Get in touch today for further advice.

The post The Ultimate Guide to Pallets and Pallet Sizes appeared first on Macfarlane Packaging.

As a result, deciding whether returnable packaging is the right choice for your business is vital.

This guide takes a look at what returnable packaging is, alongside the business and operational characteristics that can make it suited (or unsuited) to your supply chain.

What is returnable packaging?

Returnable packaging is any box, tote, tray or container that can be used over multiple journeys, rather than a single trip or expendable packaging such as corrugated boxes.

Returnable packaging is typically manufactured from robust, long-lasting materials, including moulded plastics, Correx®, metals, and even timber.

Popular returnable packaging options include Euro containers, Correx® tote boxes, and attached lid containers (ALC), although this can extend to items including pallets. Returnable packaging also often includes inserts to improve performance, including divider sets, layer pads, vacuum-formed trays, foam inserts, and linings.

It is also important not to confuse genuinely returnable packaging with that originally intended for single use but may be reused over multiple journeys, known as opportunistic reuse.

When you should consider returnable packaging

So, how can you tell if switching to or using returnable packaging is right for your business? Well, there are several strong indicators that can help you in making this decision.

You have a returnable supply chain in place

If you already transport going to and, crucially, from your customers and/or suppliers, it can make sense to begin using returnable packaging.

Empty or part-loaded lorries making a return journey to your premises can return your totes or containers without incurring additional costs.

With this in place, there are no additional costs or environmental implications to getting your returnable packaging back to your business for reuse.

However, if it is not easy to return your totes or containers, the additional steps required can often be prohibitive.

You are looking to reduce long-term costs

If your business is looking to take a longer-term view of its costs, returnable packaging can be a great way to make savings.

While returnable containers have a significantly higher upfront unit cost than corrugated boxes, over the course of their usable lifespan, they become much more cost-effective.

As a basic example, if a cardboard box costs 10 pence per unit, the cost per trip (for your packaging alone) is 10 pence. An equivalent returnable tote may cost £10, but over the course of 100 uses, this equates to a 10 pence cost per trip. After 200 uses, this falls to 5 pence, half the cardboard option’s cost.

As this illustrates, using or switching to reusable options can – eventually – result in significant cost savings.

You take a holistic view of your environmental impact

Many businesses take a simplistic view that plastic packaging is bad due to the use of fossil fuels in its manufacture and the difficulty of recycling. In contrast, corrugated cardboard uses renewable materials and is easily recycled.

However, the actual picture is much more nuanced.

The amount of energy required in the transportation of materials, manufacture of a box, and then further transportation and energy involved in recycling (before manufacturing into a box again) can often be more significant than the requirements to produce an equivalent returnable packaging container.

As with costs, reusing packaging can significantly reduce environmental impact when taking a longer-term view. The impact “per trip” becomes considerably less due to eliminating the energy required in continual recycling and remanufacturing.

It should also be noted that most returnable packaging can be recycled at the end of its usable life, although it typically requires specialist facilities.

You need to ensure that damage in transit is prevented

Another area where returnable packaging can play a vital role is reducing transit damage.

Typically more durable and tough to ensure longevity, these properties also inherently improve protection for their contents. Returnable packaging usually provides enhanced protection against moisture, dust, chemicals and adverse weather conditions, too.

Additionally, using dunnage such as dividers, foam, or insert trays prevents the movement of parts or products within their containers during transit, minimising the potential for damage.

You are looking to improve handling, efficiency and safety

Using dividers and inserts inside your returnable packaging has another significant benefit besides reducing damage – improving handling and packing efficiency.

With dedicated cells or compartments within an outer container, it is much quicker and easier for staff to load and unload parts and components from the container. Assembly or production line staff can also see much more quickly how many items remain in a container before running out.

Dividers and inserts also prevent your returnable packaging from being overloaded (as there are only a set number of cells for items to be placed within). This, and other features such as handles, lids or integral pallets, can also improve staff safety as containers do not become too heavy to lift safely.

When returnable packaging may not be right for your business

Although there are considerable benefits to using returnable packaging, it is not suitable for all businesses and applications. If any of the following apply to your business, then single-trip corrugated packaging is likely still your best option.

You have no way to get your returnable packaging back

If you already have transport running between customers and your sites, there is no additional cost (or environmental impact) of having these vehicles return your packaging to you for reuse.

If, however, this is something you need to put in place, the additional expense can often make it prohibitive. This is in addition to increased CO2 emissions negating the environmental benefits associated with reuse.

Similarly, depending on the reliability of your transport provider and your relationships with customers, there is the potential for returnable packaging to suffer damage over time or even go missing. If this occurs, your business faces the costs of repairing or replacing them.

Whilst some maintenance, including cleaning, can be expected, if you fear it is likely that you will be continually needing to replace your containers, any cost savings can be quickly eroded.

You expect customers or end users to recycle them

Whilst returnable packaging is recyclable at the end of its usable lifespan, this usually requires specialist facilities.

As such, if it is likely that your customers will need or be expected to recycle your returnable packaging at the end of its lifespan, this can result in many simply being discarded and ending up in landfill.

You cannot afford the upfront cost

It is inescapable that returnable packaging involves a considerably larger upfront investment than single-trip packaging. And whilst the mid- to long-term costs can be significantly lower, for many businesses this initial cost can be prohibitive.

Many businesses now treat returnable packaging as a capital investment (rather than an ongoing cost) in order to circumvent this issue.

Long term flexibility

Many businesses will have a continually evolving inventory of products that they supply or manufacture. This means that the packaging they use is also adapting and being modified as product lines and ranges change.

However, if you have chosen returnable packaging based on the specification of a product that you are no longer making, it can mean less efficient transit if you continue to use them. It is also considerably more costly to purchase entirely new packaging.

Whilst changing internal dividers and inserts can often negate this issue, if your product range changes considerably over time, returnable packaging may not be the best option.

Summary

Deciding on whether to use returnable packaging at your business can be difficult. And whilst returnable packaging can provide significant cost savings, improved usability, and lessen environmental impact, it is not suitable for every business.

At Macfarlane Packaging, we have vast experience and expertise in supplying both single-trip and returnable packaging. This means that not only can we provide your business with either option, but we can also provide genuinely impartial advice on the best option for your specific application.

So, if you are considering returnable packaging at your business, please speak with one of our team members for assistance.

The post How to decide if returnable packaging is right for your business appeared first on Macfarlane Packaging.

In this article, we’ll explore what sustainable packaging is, why it’s important and debunk common myths about it. We’ll also consider why sustainable packaging can have benefits for businesses too!

By choosing sustainable packaging, businesses can show their dedication to environmental stewardship.

Unravelling the Concept of Sustainable Packaging

Defining Sustainable Packaging

What does sustainable packaging mean? In essence, it is packaging that considers sustainability and minimises environmental impact throughout its lifecycle.  

For packaging to be considered sustainable, the design, manufacturing, use and disposal or repurposing of the packaging must consider everything from the raw materials it’s made from through to the carbon emissions associated with the packaging and even how it’s handled.  

Often, sustainable packaging may be referred to as eco-friendly packaging or environmentally-friendly packaging too.

Key Elements of Sustainable Packaging

If you’re wondering if the packaging you’re considering is environmentally friendly, it’s worth noting these characteristics:

• Material used: packaging that’s sustainable often centres around renewable and recyclable materials like paper, cardboard, and bioplastics. Eco-friendly materials are characterised by being responsibly sourced and having a lower carbon footprint.
• Waste reduction: packaging that can be easily recycled or composted and optimising packaging design to reduce excess material usage will make it even more sustainable.
• Energy and fuel efficiency: packaging that is manufactured using energy-efficient processes and technologies to minimise greenhouse gas emissions. Plus, optimised packaging designs that minimise pack size and weight can maxmise efficiency while minimising fuel consumption.
• Extended product lifecycle: more sustainable packaging will have a longer life cycle.  Reuse and recycling of packaging materials is a crucial part of this.

The Importance of Sustainable Packaging

So, now you know what sustainable packaging is, why is it so important?

We’re all facing climate change and the depletion of natural resources, and have a role to play in tackling these issues. Businesses and consumers alike are recognising the adoption of sustainable practices, such as using eco-friendly packaging.

When designed, used and disposed of properly, the right packaging can help limit a businesses impact on the environment. Using packaging that’s sustainable can:

• Help conserve natural resources and protect biodiversity
• Minimise greenhouse gas emissions and contribute to tacking climate change
• Protect products from damage (so they’re not wasted and thrown away)
• Limit waste that goes to landfill
• Support a more circular economy

Common Sustainable Packaging Materials

To start using sustainable packaging, you can choose from materials like recycled paper, compostable options, and bio-based plastics. Let’s delve into some of the common materials used in sustainable packaging and the advantages they offer.

1. Recycled paper and cardboard: made from recycled post-consumer waste, recycled paper and cardboard help conserve natural resources and reduce landfill waste. Recycled content materials also create fewer carbon emissions too. For example, when we switched our stock box range to 100% recycled content, we cut over 1,000 tonnes of carbon from our supply chain.

2. Bio-based plastics: the right bioplastic can be a good sustainable packaging choice. To be as eco-friendly as possible you need to choose a bioplastic that is made from a biomass like starch, vegetable oil or sugar cane that can biodegrade. They are ideal for single-use items like packaging films and bags. You should be careful though as bioplastics can be both bio-based and fossil-based. Click here for a handy illustration that explains bioplastics in more detail.

3. Reusable packaging: reusable packaging aims to minimise waste by designing products that can be used multiple times. Reusable packaging can be made with many materials including aluminium, wood, and Correx®.

4. Compostable materials: compostable materials break down into nutrient-rich compost when disposed of in the right conditions. They are typically made from renewable resources like plant fibres or starches. These materials are suitable for food packaging, disposable cutlery, and other single-use items. It’s worth noting that not all compostable packaging materials are equal. They need to meet certain requirements to be classed as home compostable. One of our other articles explains more here.

By using sustainable packaging materials, businesses can demonstrate their commitment to environmental responsibility. These materials offer advantages such as reduced carbon footprint, resource conservation, and improved brand image.

Debunking Sustainable Packaging Myths

Understanding the basics of sustainable packaging is a good place to start but there can often be misconceptions about packaging and sustainability out there. It’s often a nuanced and complex topic, so let’s debunk some myths….

	Myth		Fact
	Eco-friendly packaging costs more than regular packaging		Sustainable packaging can help you lower your overall packaging costs, even if the unit price might seem more expensive on face value. It does this by: – Reducing damages – so you’re not paying for replacements – Helping you use less material – so you’re buying less packaging – Mitigating legislation costs and packaging tax (such as the Plastic Packaging Tax and EPR) – Protecting your customer reputation as consumers become more environmentally aware
	You can’t customise sustainable packaging		You can customise sustainable packaging. It can be tailored to your size, print and material specification.   In fact, customised packaging can sometimes be even more sustainable as it’s designed for your product, which can make it less wasteful and increase protection.
	Paper is always more sustainable than plastic		Paper is often seen as the default eco-friendly packaging material. And in many ways, it is a great choice – it’s both recyclable and renewable. However, just like all packaging materials, it can have disadvantages too. For example, paper can have an environmentally taxing manufacturing processes. Plus, it can be heavier than plastic, so can create more emissions during transport. The most sustainable packaging for your business will depend on lots of different factors.
	Bioplastics are not eligible for the Plastic Packaging Tax		If you use bioplastics, you do still have to pay the Plastic Packaging Tax if they contain less than 30% recycled content.
	Bioplastics are always more sustainable than regular plastic		Bioplastics are not straight forward and not always more sustainable. Bioplastics can be both bio-based and fossil-based. They can also be classed as biodegradable and non-biodegradable. Polymers that are made from biomass that can biodegrade (like polylactic acid polymers) are the most environmentally friendly choices. In contrast, oxo-degradable plastics, which are often touted as biodegradable, break down into microplastic and can harm the environment and wildlife.
	If it’s compostable you can put it straight into the garden or your home compost bin		Whilst this can be true for some compostable products, not true for all.  Always check the label to see if it’s “Home compostable” or “Industrial compostable”.  Industrial compostable products require a much higher temperature to aid the composting process and will not break down at home.

Business Benefits of Sustainable Packaging

Implementing sustainable packaging solutions, can not only reduce your carbon footprint but also enhance your brand image and attract environmentally conscious customers.

Key advantages include:

• Minimising your carbon emissions
• Reducing packaging waste
• Reducing overall packaging costs and mitigating associated packaging levies
• Improving your brand image with eco-conscious consumers

In summary, sustainable packaging can play an integral role in your sustainability strategy.

Help with packaging and sustainability

At Macfarlane Packaging, we understand the significance of sustainable packaging for businesses. We offer a wide range of eco-friendly packaging solutions that can help you achieve your sustainability goals. From recycled cardboard boxes to compostable packaging materials, we have options to suit your specific needs.

Contact us today to learn more about our sustainable packaging solutions and how they can benefit your business.

The post What is Sustainable Packaging?: A Quick Guide appeared first on Macfarlane Packaging.

In the world of logistics and supply chain management, efficiency is the name of the game. But pallet wrap might not be the first thing that comes to mind when you are thinking about how to optimise your operation. Enter high performance stretch film…

The right stretch film can often be the key to unlocking improvements. However, the challenge lies in finding the delicate balance between reducing the micron of your pallet wrap and maintaining adequate load containment. In this blog, we will explore high performance stretch wrap including what it is, its advantages and how it can transform your packaging processes.

What is high performance stretch film?

High performance stretch film is an innovative category of pallet wrap that has a much lower micron (thickness) than traditional film but provides a high level of performance.

Traditionally, thicker stretch films were considered essential to provide sufficient strength and stability for wrapping pallets. However, advances in technology have paved the way for thinner, reduced micron performance films.

Made using a multilayered resin process, high performance stretch films offer better clarity, cling, puncture, and tear resistance than conventional films.

High performance pallet wrap enables businesses to wrap more pallets with less film without sacrificing effective load containment. The micron reduction has lots of other benefits too and can be a game-changer for many businesses…

The cost-saving advantages of using high performance stretch film

One of the primary advantages of reducing micron in stretch wrap is the potential for significant cost savings.

Thinner films, when applied to pallets in the right way, can reduce the overall amount of material required to wrap a pallet. In turn, this helps cut the amount of money you spend on purchasing stretch films.

A stretch wrap review can help reveal these cost-savings. The process involves reviewing the pallet wrap application process and how much it costs to wrap a pallet. Often, a review can deliver up to a 50% reduction in material costs per pallet.  Depending on how many pallets shipping per day, this can add up to significant savings over time…

With the right application process, it can also reduce the number of wraps around the pallet. This speeds up the wrapping process and reducing the time taken to pack each pallet. So, it can open the opportunity to reduce labour costs associated with pallet wrapping as well.  

The impact of performance stretch film on your sustainability goals 

Using a high-performance stretch film with a lower micron can positively impact your sustainability goals. Compared to a conventional film, using a high-performance pallet wrap can remove tonnes of plastic from a supply chain.

The lower micron reduces material consumption and can contribute to a decrease in overall packaging waste. Plus, as the film is thinner and lighter, the overall weight of a palletised load will be less. This can help cut emissions during transport. A win for businesses’ sustainability goals and for the planet.

How high-performance pallet wrap supports effective load containment

Whilst cost savings and sustainability are compelling reasons to explore using a high-performance film, ensuring that load containment is not compromised is critical. After all, the primary purpose of stretch wrap is to secure and protect palletised loads during transportation and storage.

Striking the right balance between micron reduction and load containment is imperative in reducing product damage, maintaining pallet integrity in the supply chain, and reducing incidents of health and safety breaches.

This is why pairing the right high-performance film with the right application method is important. The type of pallet wrapping machine used to apply material plays a pivotal role in achieving the delicate balance required for effective micron reduction. You must match the right stretch wrap material to your machine, ensuring the percentage of stretch applied for each wrap is correct.  This controls the amount of “give” in your pallet, ensuring that it neither stretches too much (allowing the contents to move) or snaps if there is a sudden jolt in transit (causing the contents to scatter).

The importance of employee training and awareness of stretch wrap application

The success of any packaging strategy, including using high performance pallet wrap relies on the knowledge and awareness of the employees involved in the process.

Staff wrapping pallets should be trained to understand the nuances of working with thinner films and the machinery used to apply them. Providing clear instructions in the pallet wrapping area can provide a good reminder of correct processes. Plus, building in guidelines to induction training and prove an easy way to upskill future employees.

Summary

Using a high-performance stretch film with a lower micron revolutionise your packing efficiency, reduce costs, lower material use and support your sustainability goals. It is essential that load containment is considered throughout the process and that proper application techniques and employee training are used to make the most of this innovation.

Before using any sort of high-performance pallet wrap, it’s worth carrying out a stretch wrap review. At Macfarlane Packaging, we have load containment experts who can help with this, so why not get in touch?

The post The Micron Reduction Revolution: A Guide to High Performance Stretch Film appeared first on Macfarlane Packaging.