Reduce Damages and Returns | Blog Archive | https://macfarlanepackaging.com/blog/category/reduce-damages-and-returns/ packaging that protects Mon, 14 Oct 2024 12:35:21 +0000 en-GB hourly 1 https://wordpress.org/?v=6.6.2 https://macfarlanepackaging.com/wp-content/uploads/2022/08/favicon-1.png Reduce Damages and Returns | Blog Archive | https://macfarlanepackaging.com/blog/category/reduce-damages-and-returns/ 32 32 5 tips for palletising bulk deliveries https://macfarlanepackaging.com/blog/5-tips-for-palletising-bulk-deliveries/ https://macfarlanepackaging.com/blog/5-tips-for-palletising-bulk-deliveries/#respond Tue, 08 Oct 2024 07:15:00 +0000 https://macfarlanepackaging.com/?p=35287 Ensuring that your products arrive undamaged is a top priority for many businesses. Products that become loose and fall off your pallets during transit and storage can break, leading to increased costs and customer disappointment. Palletised goods face not only physical damage from knocks and drops but also often need protection against moisture, dirt, dust […]

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Ensuring that your products arrive undamaged is a top priority for many businesses.

Products that become loose and fall off your pallets during transit and storage can break, leading to increased costs and customer disappointment.

Palletised goods face not only physical damage from knocks and drops but also often need protection against moisture, dirt, dust or even rust, depending on the nature of your products. This blog article will offer 5 tips for palletising bulk deliveries to guarantee that your goods arrive in optimal condition.

We’ll explore the importance of effective palletisation, discuss common challenges and provide guidance on choosing the right pallet. We will also look at the significance of correct load distribution and selecting appropriate packing materials.

Contents

Understanding the importance of palletisation

Your goods may encounter various dangers during the shipping process. Ensuring they are properly secured to pallets is crucial for their protection on the way to the end user. The right palletisation can help in several ways:

  • Preventing damage – Goods that are not securely palletised may become loose during shipping and storage, potentially leading to damage or causing injuries
  • Protecting against moisture and dust – if you are transporting liquid products or your goods are exposed to wet conditions, proper palletisation is essential to protect them when encountering elements, such as moisture and water as well as spills and contamination
  • Reducing additional costs – when goods arrive damaged, this often means they will have to be replaced and shipped again, which incurs additional shipping costs and the expenses associated with issuing new items. There are also hidden costs to consider, including labour, administrative tasks, damaged reputation and extra carbon dioxide emissions
  • Preventing scratches – Choosing the right materials for palletising your goods ensures they are protected against scratches and chips
  • Ensuring happy customers – products that arrive well-presented, damage-free will make a good impression on you customers, Even more so when they don’t have to deal with excess packaging. Good experience may lead to repeat orders and building a strong reputation, resulting in new customers

Common challenges in bulk deliveries

When it comes to bulk deliveries, understanding the nature of your products, including their size and weight, is crucial. This knowledge helps in selecting the appropriate pallet and wrapping materials to ensure the safe delivery of your goods.

Some common challenges in bulk deliveries include:

  • Choosing the right type of pallet – This involves selecting a pallet that suits the type, dimensions, and weight of your goods
  • Deciding on the most appropriate wrapping material – It’s important to choose a wrapping material that provides adequate protection throughout the supply chain
  • Understanding the best methods to secure bulky or oddly shaped goods – Securing bulky or oddly shaped goods can be challenging, but it’s essential to ensure they are held securely
  • Preventing accidents and ensuring adequate staff training – Providing a safe and consistent approach to pallet wrapping is crucial, especially when dealing with seasonal staff or when there is a high turnover of staff
  • Protecting goods against adverse weather conditions – It’s important to safeguard your goods from adverse weather conditions to prevent damage and contamination.

Our tips for palletising bulk deliveries

Tip 1: Assess your product type

Review the size, weight and fragility of your products and consider the conditions they will be transported in. This will help ensure you select the appropriate pallet type and size and choose the right packing materials for the job.

Tip 2: Choose the right pallet

The ideal pallet type depends on their nature of your goods and your specific shipping needs. There are various pallet types available, each with its own set of advantages and disadvantages, including:

  • Wooden pallets – Popular for their availability, affordability and durability, this type of pallet is suitable for a broad range of products and industries
  • Plastic pallets – Offering superior hygiene, they are perfect for applications requiring a clean and contamination-free environment. Ideal for shipping pharmaceuticals, medicines, food and beverages
  • Presswood pallets – A type of wooden pallet designed for easy stacking, offering space savings while still being able to hold significant weight
  • Corrugated cardboard pallets – A lighter pallet alternative capable of holding up to 750kg without the need for heat treatments. This makes them ideal for those wanting to reduce the overall weight of their shipments 
  • Metal pallets – Renowned for their strength and durability, they are best suited for heavy-duty applications

For more information about different pallets type and how to choose the right size, read The Ultimate Guide to Pallets and Pallet Sizes.

Tip 3: Optimise load distribution

Ensure your load is stable and its weight is equally distributed across your pallet to optimise product safety. This will help prevent your load from tipping over and collapsing during shipping and storage. Place heavy items at the bottom and lighter on top.

Be cautious not to overload your pallets, as this can strain the packing materials and affect load stability. Always check the weight and load capacity of your pallets and wrapping materials, ensuring you do not exceed recommended limits.

Tip 4: Use appropriate packaging materials

Selecting the appropriate packaging materials is crucial for ensuring the safe delivery of pallets during bulk shipping.

Pallet wraps, such as stretch wrap and shrink wrap are the perfect packing materials to secure your palletised goods. They keep your products in place, offering a safe and tight hold while providing protection against scratches, spills, water and dust exposure. There are different types available, suitable for different product types and applications.

Stretch wrap can be applied manually or with the help of a specialised machine. For instance, the Wrapplicator, an innovative handheld stretch wrap dispenser, simplifies the pallet wrapping process, making it easier and more efficient.

For larger volumes, turntable stretch wrap machines can accelerate your packing operation while ensuring you use only the necessary amount of packing material to protect your goods.

To find out more about different stretch wrap types and uses, read our essential guide to stretch film. Alternatively, if you are interested in shrink films, you fill find more information here: a guide to polythene and shrink film.

You may also want to consider using corner protectors and dunnage to provide additional cushioning and protection for your palletised loads.

Tip 5: Label your pallets for easy identification

Once your pallets are suitably protected, make sure you label your shipments correctly to ensure easy warehouse management and identification of your pallets. It’s a good idea to use clear, quality labels and include information such as product type, quantity and any special handling instructions.

Help with pallet shipping

At Macfarlane Packaging, we offer an extensive selection of protective packaging materials, including various types of pallets, stretch wrap, shrink wrap, corner protectors and more.

We can also provide manual, semi-automatic and fully automatic packaging machines to streamline and optimise your packing process. Contact us today to discuss your specific needs. Our team is here to help you select the most suitable packaging solutions for your unique packaging requirements.

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Understanding Anti-Counterfeit Packaging https://macfarlanepackaging.com/blog/understanding-anti-counterfeit-packaging/ https://macfarlanepackaging.com/blog/understanding-anti-counterfeit-packaging/#respond Tue, 30 Jul 2024 07:15:00 +0000 https://macfarlanepackaging.com/?p=35065 In today’s interconnected world, protecting your products and brand from counterfeiting is becoming increasingly essential. The UK government estimates the annual loss to our economy because of counterfeiting to be around £9 billion annually.  European union research estimates that counterfeits such as bags, clothing and electrical goods cost the EU €60billion each year! Anti-counterfeit packaging […]

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In today’s interconnected world, protecting your products and brand from counterfeiting is becoming increasingly essential. The UK government estimates the annual loss to our economy because of counterfeiting to be around £9 billion annually.  European union research estimates that counterfeits such as bags, clothing and electrical goods cost the EU €60billion each year!

Anti-counterfeit packaging protects your products from fake copies, so customers can trust the quality of your brand.

In this blog, we will look at anti-counterfeit packaging and the advanced technologies it uses. We will discuss the industries most at threat from counterfeiting and uncover the future trends in anti-counterfeit packaging.

Contents

An introduction to anti-counterfeit packaging

Counterfeiting is a widespread issue affecting a wide range of industries globally. Fake and lookalike products can impact both B2C and B2B businesses alike. To combat this menace, anti-counterfeit packaging has become essential.

This specialised packaging uses various techniques and technologies to protect products from counterfeiting or tampering.

Counterfeit products not only cause substantial revenue losses but also pose significant risks to consumer health and safety. Increasingly, the media are reporting house fires caused by faulty electricals and skin burns from creams and lotions.

By adopting anti-counterfeit packaging solutions, companies can protect their brand reputation, ensure customer safety, and maintain shoppers trust.

Industries such as pharmaceuticals, healthcare, electronics, luxury goods, cosmetics, and automotive are particularly vulnerable to counterfeiting. Anti-counterfeit packaging makes it more difficult for counterfeiters to copy, and reinforces the authenticity of a product. Solutions include security labels, holograms, tamper-evident seals, unique serial numbers, RFID (Radio Frequency Identification) tags, and specialised inks or coatings. Each method introduces visible or covert security features that are difficult to replicate.

Technologies used in anti-counterfeit packaging

Protecting your products from counterfeiters necessitates the use of advanced packaging technologies. Anti-counterfeit packaging uses advanced technologies like digital watermarking, holographic devices, and tamper-evident seals to prevent fake products.

  • Digital watermarking and coding are effective methods for ensuring product authenticity and traceability. This technology embeds unique, invisible codes or watermarks into the packaging design, making replication or tampering extremely difficult for counterfeiters. By scanning codes, you are able to check if a product is real and follow it’s journey through the supply chain.
  • Holographic and optical variable devices are another powerful tool in anti-counterfeit packaging. These devices create visually striking effects that are challenging to replicate. Adding holographic foils, films, or labels to your packaging makes your product more secure. These holographic features enable consumers to easily identify genuine products, fostering trust in your brand.
  • Tamper-evident seals and labels are essential for protecting products during transportation and storage. These security features provide visible evidence of tampering, ensuring that products remain intact until they reach the end consumer. By using tamper-evident seals and labels, you can assure your customers that your products are genuine.

Anti-counterfeit solutions by sector

Customised anti-counterfeit packaging can meet the specific needs of any industry. It helps protect the brand, build consumer trust, and comply with regulations.

The following sectors are at a particularly high risk from counterfeiting:

Pharmaceutical industry solutions

The pharmaceutical industry faces significant challenges in protecting products from counterfeiters. Consider using anti-counterfeit packaging with features like holographic labels, serialised QR codes, and unique barcodes to prevent tampering. These features facilitate product authentication and ensure the integrity of pharmaceuticals throughout the supply chain.

Consumer goods and electronics

Fake consumer goods and electronics can put customers at risk, especially when they don’t meet UK safety standards. Anti-counterfeit packaging for this industry includes special labels, secure printing, and tracking technologies to prevent fake products. These features enable consumers to verify the authenticity of their purchases and help businesses combat counterfeiting.

Luxury goods and fashion

The luxury goods and fashion industry faces significant challenges in protecting high-value products from counterfeiters. Anti-counterfeit packaging solutions for this sector include secure packaging materials, tamper-evident seals, and customised holographic labels. These features enhance brand value and provide a visible authentication mechanism for consumers.

The future of anti-counterfeit packaging

As technology advances, the fight against counterfeiting evolves. Emerging technologies and innovations are leading to more sophisticated anti-counterfeit packaging solutions.

In the future, several trends are expected to shape the anti-counterfeit market. One key trend is the increasing use of track-and-trace technologies. These enable companies to monitor products throughout the supply chain, making it easier to identify and address counterfeiting incidents. With unique identifiers like barcodes or RFID tags, consumers can also verify product authenticity before purchase.

Another predicted trend is the integration of smart packaging. Advancements in Internet of Things (IoT) technology enable packaging to have sensors and connectivity features. This enables real-time tracking of products and the ability to detect and report tampering or unauthorised opening. Smart packaging enhances security and provides valuable data for supply chain optimisation.

At Macfarlane Packaging, we help customers by providing secure and protective branded packaging to safeguard their products, brand, and reputation.

To learn more about our anti-counterfeit solutions, contact us today.

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How to use retention packaging to protect your products https://macfarlanepackaging.com/blog/how-to-use-retention-packaging-to-protect-your-products/ https://macfarlanepackaging.com/blog/how-to-use-retention-packaging-to-protect-your-products/#respond Tue, 11 Jun 2024 07:15:00 +0000 https://macfarlanepackaging.com/?p=34672 Receiving a damaged product can be frustrating for customers and results in additional costs for businesses, as they need to process returns. Using retention or suspension packaging can significantly improve the safety of your products during shipping, ensuring they reach customers in pristine condition. In this blog post, we will review the definition of retention […]

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Receiving a damaged product can be frustrating for customers and results in additional costs for businesses, as they need to process returns.

Using retention or suspension packaging can significantly improve the safety of your products during shipping, ensuring they reach customers in pristine condition. In this blog post, we will review the definition of retention packaging and its main benefits. We will also look at various applications and discuss whether this solution is right for your products.

Contents
retention packaging

What is retention packaging?

Retention packaging is a type of packaging where products are placed in a retention frame that uses film to secure them to a cardboard insert. This prevents the content from shifting during transit, protecting it from shocks and impacts.

This is slightly different from retention packaging, where the product is suspended within the outer packaging between two layers of highly resilient low-slip film, creating a cushion of air around the item. The innovative design helps absorb shock and impact throughout transportation, reducing the risk of damage to the product, even if the parcel is dropped several times.

retention packaging

The benefits of retention packaging

Suspension and retention packaging are both excellent block and brace solutions that offer a wide range of benefits, including:

  • Shock absorption: Retention packaging secures the product inside the package, protecting it from shocks and impacts during transportation.
  • Reduced damage: With retention packaging, the product is kept away from the outer walls of the package. This helps to reduce the chances of damage caused by vibration and rough handling.
  • Versatility: Retention package can fit a wide range of product sizes and shapes, making it suitable for various industries, products, and packaging applications.
  • Enhanced product presentation: Your products will look great inside the box, which helps enhance the unboxing experience.
  • Cost reduction: This simple, cost-effective solution will help reduce your packing costs, from materials to processing returns.
  • Minimised material waste: No additional void fill, such as foam or bubble wrap, is required. This helps avoid unnecessary waste and ensure you only use as much packaging material as needed to protect your products in transit.
  • Space savings: The solution arrives flat-packed, taking up little space in your warehouse. It is also very easy and quick to assemble.
  • Sustainability: The packaging is widely recyclable at kerbside, making it easy for customers to dispose of. It can also be made with recycled content and reused for return shipments.
  • Customisation: Retention packs are available to buy off the shelf or can be made to your specific size and print requirements. A range of specialty features as well as non-standard options are also available to ensure the solution is right for your products. It can also be supplied with corrosion inhibitor and static barrier protection.
  • Automation: If you’re looking to streamline your product wrapping process, automated solutions, such as the semi-automated Buzz n´ Pack® machines, are available for suspension packs.

These innovative, easy-to-use solutions provide you with top product protection while keeping your packing speeds high and your packing process consistent. 

The machines use film to firmly wrap your products on a cardboard tray. With just one press of a button, you’ll have a retention pack ready to go into your outer cardboard box, ready for shipping. In this time, your packers can be preparing cardboard boxes and shipping information, which saves time and increases efficiency.  There are two models available: Buzz n´Pack 400er, which accommodates S, M  and L sized trays, as well as Buzz n´Pack 600er, suitable for S, M, L and XL tray sizes. 

retention packaging

Is retention packaging right for my products?

Retention packaging is an excellent choice for a wide range of products and applications, such as electronics, glassware, spare parts, accessories, and consumer goods, as well as sensitive and fragile items needing that extra transit protection. This makes it a great option for many industries, including automotive, electronics, wine, health and beauty and pharmaceutical.

It can also be used to transport products of different sizes and irregular shapes, allowing you to reduce the number of packaging SKUs required and keeping your packaging inventory manageable. It is also a great tamper evident solution.

retention packaging

How Macfarlane Packaging can help

If you are not sure which packaging solution is right for your products, our team of packaging experts is here to help. We can guide you through the different options available and help you choose the most optimised packaging for your specific needs.

Contact us today to find out more about our suspension and retention packaging solutions and machines.

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A comprehensive guide to anti-static packaging and conductive packaging https://macfarlanepackaging.com/blog/a-comprehensive-guide-to-anti-static-packaging-and-conductive-packaging/ https://macfarlanepackaging.com/blog/a-comprehensive-guide-to-anti-static-packaging-and-conductive-packaging/#respond Tue, 04 Jun 2024 07:15:00 +0000 https://macfarlanepackaging.com/?p=34569 Are you shipping fragile and sensitive electronics? Then you may be looking for packaging to protect your products during handling and transit. While electronics can benefit from the protective properties of standard packaging solutions, they may need specialist protection from electrostatic discharge or ESD. ESD-safe packaging comes in many forms and is popularly known as […]

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Are you shipping fragile and sensitive electronics? Then you may be looking for packaging to protect your products during handling and transit.

While electronics can benefit from the protective properties of standard packaging solutions, they may need specialist protection from electrostatic discharge or ESD.

ESD-safe packaging comes in many forms and is popularly known as anti-static packaging or ESD packaging.

In this article, we’ll provide a comprehensive guide to anti-static packaging, the science behind it and discuss the different types of ESD packaging available.

Contents
Anti static packaging

Understanding anti-static packaging

So, what is anti-static packaging?

Anti-static packaging is packaging that can prevent electrostatic discharge (ESD) from damaging products.

It will sometimes be referred to as conductive packaging, static dissipative packaging, ESD packaging or shielding packaging too. These different types of anti-static packaging all perform similar functions, which we’ll explain later in this article.

Anti-static packaging is often made from materials like polythene or PET films that have additives that prevent static electricity. It can also be made from cardboard with specialist coatings, as well as foam.

The science behind anti-static packaging

Static electricity (or electrostatic discharge) might not seem like a big deal in everyday life. You’ll get a small shock from touching another person or object and think nothing of it.

These shocks are created by electrostatic discharge moving between two objects (or people!). However, this static electricity can create a large amount of heat. This in turn can cause electronic devices to break or become faulty.

Due to this, electrostatic discharge is an extra risk during storage, shipping and transit. Which is where anti-static packaging comes in. It provides protection from the usual rigours of shipping AND can prevent the build-up of static charges, as well as dissipate them.

Why anti-static packaging is important

Electrostatic discharge damage can be costly. It’s estimated by the ESD Association that damages caused by static in the electronics industry can run up to $5 billion. Some major companies suggest that ESD is responsible for 25% electronics part failures too.

In essence, anti-static and ESD-safe packaging help prevent the costly risk that static-sensitive microchips, motherboard and other electronics components might encounter.

So, what types of anti-static packaging are there?

Anti static packaging

Types of anti-static packaging

Anti-static packaging is often used as a catch all term of packaging that prevents and resits electrostatic discharge. As mentioned earlier in this article, it also known as conductive packaging, shielding packaging and dissipative packaging.

While these terms are sometimes used interchangeably, there are some technical differences:

  • Anti-static packaging – this prevents electrostatic charges being created when products may rub against other objects or surfaces.
  • Conductive packaging – this type of packaging conducts any potential static charges away from sensitive parts, keeping any flow of electricity under control. It does not accumulate static charges.
  • Shielding packaging – this type of ESD-safe packaging provides a barrier that reduces electrostatic discharge.
  • Dissipative packaging – this type of packaging slows down the flow of any static charges, rather than directing it like conductive packaging.

Across these types of anti-static packaging, the actual packing material can take many forms. Popular products include anti-static bags, anti-static bubble wrap, anti-static bubble bags and anti-static foam. Usually, these types of ESD packaging are coloured pink, so their distinguishable from their counterparts that aren’t ESD-safe.

Other anti-static shielding bags are metallised to provide protection as well.

In addition to these popular packaging products, you can also get anti-static packaging made from cardboard and corrugated plastic. Examples of these products include:

  • Corstat® cardboard – this cardboard creates a Faraday Cage effect, protecting products inside it. It can be used to make anti-static boxes, layer pads, totes and dividers. It can also be used alongside anti-static foam fittings, to provide an all-round ESD-safe packaging solution.
  • Corriplast® corrugated plastic – this corrugated plastic is Carbon loaded and provides protection from static charges. It’s very strong and durable, and is resistant to water, grease and other liquids. It’s also suitable for clean room environments. It can be made into boxes, collapsible totes dividers and layer pads, or custom designs.

The benefits of using anti-static, conductive and ESD packaging

Anti-static packaging can provide many benefits. Particularly if you’re an electronics manufacturer or are moving electronic components in industries like automotive, airspace and medical.  

Using ESD-safe packaging can deliver the following benefits:

  • Reduced damages – anti-static packaging will ensure your products are protected from static damage, as well as the usual knocks, shocks and drops that could be experienced during handling and shipping.
  • Reduced returns & reverse logistics – it can help reduce costly returns, reverse logistics and expensive product replacements by minimising the risk of damages.
  • Improved productivity – the benefits provided by anti-static packaging will remove hassle from your packing operation by reducing the handling of returned goods. This will allow you to focus your resources elsewhere.
  • Lower packaging costs – efficient, right-size anti-static packaging can help you lower your packing costs. Reducing damage will minimise replacement and reverse logistic costs in your operation too.

Specialist support developing anti-static packaging solutions

Are you looking for ESD-safe packaging?

At Macfarlane Packaging, we have extensive expertise in creating all sorts of packaging solutions. We have anti-static bubble bags, anti-static bubble wrap and anti-static foam rolls available from stock.

Plus, our specialist manufacturing brand can support you with custom packaging designs, including conductive packaging like Corriplast® corrugated plastic, anti-static inserts and conductive Corstat® cardboard packaging.

Get in touch today for more information.

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Correx® packaging applications and advantages https://macfarlanepackaging.com/blog/correx-packaging-applications-and-advantages/ https://macfarlanepackaging.com/blog/correx-packaging-applications-and-advantages/#respond Thu, 18 Apr 2024 07:15:00 +0000 https://macfarlanepackaging.com/?p=34154 Most people know what cardboard, stretch wrap, polybags and other common forms of packaging look and feel like (and what they are typically used for). However, although many will likely have seen it used for estate agent signs, you may not have considered how you can use Correx® for packaging. This article provides an explanation […]

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Most people know what cardboard, stretch wrap, polybags and other common forms of packaging look and feel like (and what they are typically used for).

However, although many will likely have seen it used for estate agent signs, you may not have considered how you can use Correx® for packaging.

This article provides an explanation of what Correx® packaging is, its typical applications, and the range of benefits it can provide for your business.

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Correx packaging

Correx® packaging

So, what is Correx® packaging?

Correx® is a corrugated plastic (polypropylene) material. Manufactured by Corplex, it is available in various thicknesses and strengths, plus a wide range of different colours.

Specialist packaging companies can convert the material similarly to corrugated cardboard, including die-cutting. In fact, it is sometimes referred to as plastic cardboard. As a result, many of the packaging products produced using cardboard can be manufactured using Correx® instead.

However, its properties mean that Correx® packaging can also be used in various industries and applications where cardboard is unsuitable.

Advantages of Correx® packaging

So, what are the advantages of using Correx® packaging? Well, there are many unique benefits that the material and packaging produced using it possess.

Durability and strength

Firstly, Correx® packaging provides a considerably higher degree of strength and durability than cardboard.

This means that Correx® boxes and other products have a longer lifespan than cardboard equivalents, which are typically only used for single-trip applications. Therefore, Correx® packing is suitable for returnable packaging applications in industrial supply chains, where tote boxes and containers are used across 100s of trips.

This reusability also means that Correx® packaging typically has a lower lifetime cost per trip than cardboard.

The other significant benefit of the material is that it is stronger, can carry greater weight, and provides improved protection for contents.

Water-resistant

Besides increased protection from mishandling and impact, Correx® packaging is also water resistant.

Besides helping to protect contents by keeping them dry, it also means that Correx® is suited to conditions that may be damp or be exposed to inclement weather.

Similarly, Correx® is also resistant to most chemicals, which are generally inert and unreactive.

Easy to clean

Being resistant to both water and chemicals, and coupled with the smooth surfaces, means that Correx® packaging is easy to clean. This benefit can help extend the life of any returnable packaging you use.

This also means that Correx® packaging can be suitable for clean room use. In fact, several additional benefits lend the material to this type of application. Correx® is suitable for sterilisation (including EtO, gamma, and autoclave methods) and does not shed fibres that could potentially contaminate samples.

Size flexibility

Whilst Correx® boxes can offer excellent strength and performance, moulded plastic options such as euro containers are typically more robust and competitively priced.

However, Correx® packaging has one key advantage over moulded plastic options: the size flexibility it offers.

As with corrugated cardboard boxes, Correx® packs can be designed and manufactured in almost any size and shape. This has numerous benefits.

Firstly, tailoring the size to your specific products can help increase protection. Secondly, it ensures your handling containers are more space efficient – you are not paying to store, ship or handle empty space within the box. Thirdly, this space efficiency can significantly reduce your transportation costs. And finally, it can help reduce your carbon emissions (due to shipping more products per load).

Bright colours and print

Correx® is available in a range of bold colours, including blue, red, green, yellow, white, silver and black. You can also specify bespoke hues, subject to minimum order quantities.

However, even if you are using a standard colour, Correx® packaging provides a bold, vibrant appearance that can attract attention from potential customers.

Correx® can also be easily printed using screen or digital print methods. This allows you to add your company branding, handling instructions, safety symbols, and other important or useful information.

What applications are there for Correx®?

So, considering these benefits, what applications is Correx® packaging suited to?

Returnable packaging

Perhaps the most obvious and common application for Correx® packaging is in returnable supply chains. Particularly popular in automotive and aerospace, Correx® tote boxes, containers, and dividers are widely used to transport parts, assemblies, components and finished products between manufacturing sites.

The size flexibility, ease of handling and longevity make them perfect for this application.

Handling

Similarly to supply chain packaging, Correx® is an excellent choice for in plant handling and lineside storage of parts and components.

Parts can be easily brought to staff working on production lines, with dividers allowing for easy unpacking and quick visual stock checks.

Picking bins

A different yet equally popular application for Correx® is for manufacturing picking bins.

Picking bins are effectively open-front boxes, often stackable, that are placed into warehouse racking to organise product inventory. They allow order pickers and fulfilment teams to quickly locate and “pick” items to fulfil orders. As such, their popularity amongst eCommerce businesses and third-party logistic companies has grown rapidly over the past ten years.

Medical and pharmaceutical

As mentioned previously, Correx® is a strong option for medical, clean room and pharmaceutical applications.

Benefits include no shedding of fibres, ease of sterilisation, ability to be cleaned and reused, plus the broad range of designs and custom sizes.

Consumer packaging

Finally, due to its bold colours and suitable printing surfaces, Correx® can be used for retail and consumer applications.

However, due to the additional cost compared with corrugated and the increased difficulty for end users to recycle, it is best suited to added-value packaging applications (i.e., where the consumer retains the pack for ongoing storage and organisation of the purchased products).

Correx® has even been successfully used for long-term in-store FSDUs (free-standing display units) and point of sale.

returnable packaging

Summary

Correx® packaging can be a great option for many businesses and applications, potentially reducing long-term costs, lessening environmental impact, and providing improved usability and presentation.

GWP Correx®, part of Macfarlane Packaging since 2021, are one of the UK’s largest converters of Correx® material. With experienced designers, extensive customer support and a team of material and product experts, you can not only source the widest range of Correx® packaging but also request advice on the optimum solution for your specific application.

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What is the best pallet wrapper for your business? https://macfarlanepackaging.com/blog/what-is-the-best-pallet-wrapper-for-your-business/ https://macfarlanepackaging.com/blog/what-is-the-best-pallet-wrapper-for-your-business/#respond Tue, 12 Mar 2024 08:15:00 +0000 https://macfarlanepackaging.com/?p=33959 In the world of logistics and warehousing, efficiency and security are paramount. Safely and securely preparing your shipments is crucial, which is why pallet wrapping is a vital step for many businesses. Choosing the right pallet wrapper can streamline operations, protect your products, and ultimately save you time and money. But how do you decide […]

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In the world of logistics and warehousing, efficiency and security are paramount. Safely and securely preparing your shipments is crucial, which is why pallet wrapping is a vital step for many businesses.

Choosing the right pallet wrapper can streamline operations, protect your products, and ultimately save you time and money. But how do you decide which pallet wrapper is the best fit for your business?

In this article, we’ll give you an overview of what a pallet wrapper is, the types of wrapper available and tips to help you choose the best pallet wrapper for your needs. We’ll also discuss how pairing the right stretch film with your chosen equipment is critical.

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pallet wrapper

Understanding pallet wrappers

What is a pallet wrapper?

Pallet wrappers are machines that are designed to apply stretch film to a pallet of goods. Most pallet wrappers work by winding film around the pallet, binding items together, providing load stability. This helps secure the goods for safe storage and transport. These efficient devices are also known as pallet wrapping machines or stretch wrappers.

Stretch wrapping machines come in various configurations, from manual and semi-automatic models suitable for smaller operations to fully automated systems capable of handling high-volume production environments. Understanding your specific needs and requirements is key when choosing the best pallet wrapper for your business!  

pallet wrapper

Types of Pallet Wrappers

There are various types of pallet wrappers available on the market. From manual handheld dispensers, through to more complex machinery. Let’s take a look at them:

Manual pallet wrappers and dispensers

Ideal for smaller businesses with moderate wrapping needs, these dispensers require operators to guide stretch film around a pallet by hand. A great example is our ergonomic Wrapplicator. Its design means operators need to bend less and can just use one hand to apply the film. Manual floor standing pallet wrappers are available too. While manual stretch wrappers are a cost-effective option, they may not be the most effective choice for businesses wrapping more than 15 pallets per day.

Semi-automatic pallet wrappers

These machines automate part of the wrapping process, typically while rotating the pallet on a turntable while applying the film. An operator is responsible for moving the load on and off the turntable or to the wrapping area – hence the machines are classed as semi-automatic. A good example is the popular Lantech QL400 turntable pallet wrapper.

Fully automatic pallet wrappers

Designed for high volume environments, these powerful machines can wrap multiple pallets quickly and efficiently, with minimal operator intervention. Fully automated stretch wrapping machines can often be integrated into packing lines, and form part of a pallet’s movement through the warehouse.

Within these broad categories of pallet wrapping equipment, there are lots of key features and model types to consider too.

  • Vertical wrapping, turntable machines – these stretch wrappers apply film vertically, going up and down the pallet. They often feature turntables that rotate the pallet for easy film application or work as a rotating arm stretch wrapper (see below).
  • Horizontal wrapping machines – for long profile items, horizontal stretch wrapping machines are also available. Rather than a turntable, these have a conveyor that feeds a product through a tunnel or ring to be wrapped.
  • Rotating arm pallet wrappers – good for heavy products or more complex load profiles, these machines feature an arm that rotates around the pallet to apply the film.
  • Robot pallet wrappers – rather than a static machine, robot pallet wrappers are portable and move around the contours of a pallet to apply the film. They’re a good choice for heavy or irregular loads, as well as environments where you have multiple wrapping stations, as they can be moved with ease.
  • Core break or power pre-stretch machines – most semi and fully automated pallet wrappers will either operate as a core brake machine or a power pre-stretch machine. The main difference between core break and pre-stretch machines is the type of film they use. Pre-stretch machines need to be operated with pre-stretched film. Core break machines work with standard stretch wrap.
pallet wrapper

Tips for choosing the best pallet wrapper for your business

So, now you know about the different types of stretch wrappers available, but what is the best pallet wrapper for your business?

Every business will have different needs and challenges, combined with the choice out there, it can be hard to decide which type and model of machine is right for you!

  1. How many pallets you wrap per day – if you’re wrapping less than 15 pallets each day, a manual stretch wrap dispenser or free-standing manual wrapping machine may be a good choice. If you’re wrapping 15 or more, we recommend looking at semi or fully automatic pallet wrappers.
  2. Load profile and stability of load before wrapping – how is your load shaped? Is it very heavy? Can it be moved or does it need to remain static before wrapping? For more complex load profiles or pallets that can’t be moved, robot pallet wrappers, rotating arm machines or even horizontal stretch machines might be right for you.
  3. Load stability – once wrapped, does the machine you’re considering provide secure and consistent load stability during shipping and transit?
  4. Cost to wrap pallet – the type of machine and film you use can influence how much it costs you to wrap a pallet. With all costs factored in, does the machine you’re looking at provide a lower cost per pallet?
  5. Plastic waste and material use  – if you want to wrap more pallets with less film, investing in a good pre-stretch pallet wrapper can be key. They often work well with thin, high-performance films. Performance films can help reduce the weight of the material you use and the waste you create.
  6. Packing space and warehouse movement – how much space to do you have for wrapping pallets? Do you pack in one area or more? The footprint available in your site will influence which pallet wrapper you can choose. For example, robotic wrappers may offer more flexibility if you often need to move within your warehouse.
  7. Budget – ultimately, you need to factor in which machine will deliver a return on investment for you. The initial costs can be daunting, but they often payback quickly and for many pallet wrappers there are finance options available to spread the cost.
pallet wrapper

Why the right stretch film is important

In addition to selecting the appropriate pallet wrapper, choosing the right stretch film is equally important. If you choose the wrong film, it can lead to poor load stability and product damage. Not ideal!

Things to consider when choosing the right film include film performance, pre-stretch capability and compatibility with the machinery you’re choosing. It’s worth noting that film thickness can sometimes be misleading. Many high-performance films are quite thin but provide the performance of a traditionally thicker film!

By investing in high-quality stretch film that complements your pallet wrapper, you can enhance load security, minimise product damage, and improve overall operational efficiency.

Conclusion

In conclusion, selecting the best pallet wrapper for your business involves careful consideration of your specific requirements, budget constraints, and long-term goals.

Ultimately, whether you choose manual, semi-automated or fully automated machinery, selecting the right pallet wrapper and stretch film is essential for maintaining the integrity of your shipments. Assess your options carefully and invest in a solution that meets your needs both now and in the future.

If you need help evaluating your wrapping needs or want a recommendation of the best pallet wrapping machine for your business, check out our stretch wrap review service. Alternatively, contact us to speak to one of our experts.

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Why Choose Bubble On Demand vs. Bubble Wrap https://macfarlanepackaging.com/blog/why-choose-bubble-on-demand-vs-bubble-wrap/ https://macfarlanepackaging.com/blog/why-choose-bubble-on-demand-vs-bubble-wrap/#respond Tue, 05 Mar 2024 08:15:00 +0000 https://macfarlanepackaging.com/?p=33921 Bubble wrap is one of the most popular packaging products available. Experts estimate that the UK alone produces around 240,000 miles of it each year! While bubble wrap rolls can prove a good, lightweight choice for protecting products, they have drawbacks too. They can be bulky to store and transport, consuming lots of energy to […]

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Bubble wrap is one of the most popular packaging products available. Experts estimate that the UK alone produces around 240,000 miles of it each year!

While bubble wrap rolls can prove a good, lightweight choice for protecting products, they have drawbacks too. They can be bulky to store and transport, consuming lots of energy to move through supply chains.

Also, due to the Plastic Packaging Tax and Extended Producer Responsibilities being introduced. This legislation is placing a positive focus on reviewing the impact of transport for bulk solutions. Many plastics face a weight-based tax, so it is logical to explore alternatives with a lower footprint.

So, what’s the solution? Enter on-demand bubble wrap. It can help reduce your material use, free up storage space and cut your transport costs and emissions. It can be a game-changer for eco and cost-conscious companies!

This article explains on-demand bubble wrap and its benefits, comparing it to traditional bubble wrap for packaging.

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Bubble on Demand

Understanding Bubble on Demand

First, let’s look at understanding bubble on demand…

What is on demand bubble wrap?

Bubble on demand (aka on-demand bubble wrap) is a type of inflatable air cushion packaging. It combines the protective benefits of bubble wrap with the benefits of using a more compact packaging material.

It comes on deflated, compact, and manageable rolls in boxes that can be stacked and stored anywhere in a warehouse or facility. Before packing, the material is then inflated on-demand, as and when needed.

There are lots of different on-demand bubble wrap packaging products available. One of the most popular is Sealed Air’s NewAir I. B.® Flex™. It can inflate rolls of film, as well as bubble wrap bags and specialist films like anti-static bubble wrap.

How on-demand bubble wrap works

On-demand bubble wrap is designed for use with an inflation system. The deflated film is passed through an inflation machine as and when needed.

Typically, bubble on demand inflation systems have a small footprint and can produce ambient air – there is no need for a compressed airline to be fitted.

These systems can inflate bubble at a rate of approximately 27 metres per minute and can sit neatly on a packing station or on a purpose-made stand. A winder is commonly available to create bundles that are easy to handle.

Common uses for on demand bubble wrap

Just like regular bubble wrap, you can use bubble on demand to protect a wide variety of goods.

Films with a smaller bubble are best suited to lightweight application, like wrapping jewellery, books and cosmetics. On-demand bubble films with larger bubbles are better suited to protecting heavier products or the most fragile products, like ceramics. For electronic devices using anti-static bubble on demand can provide specialist protection.  

Bubble on Demand

Unpacking the Benefits of Bubble on Demand

Now you know what bubble on demand is, what about the benefits it offers? Compared to regular bubble wrap rolls, on-demand bubble wrap offers significant advantages.

Cost effectiveness of bubble on demand

One of the main advantages offered by bubble on demand is its cost effectiveness.

Initially, the rolls of film are compact to ship and store. This means you can reduce associated transport and storage costs. If you are paying per pallet space for your storage, this could make a huge difference compared to traditional bubble wrap. For example, just one pallet of Bubble Wrap® IB film is equivalent to 90 large rolls of bubble wrap, which would take up 46 square meters of space or 38 pallet spaces!

In addition, using the automated inflation machine can help you control the amount of packaging material you use. For example, the above mentioned NewAir I.B.® Flex™ system can reduce excess material use by up to 50%. The knock-on effect of this is controlling how much you spend on packing material compared to regular bubble wrap.

As using bubble on-demand is a type of packaging automation, it can help you more effectively control labour costs too, as your packing will be more efficient!

Environmental impact of using bubble on demand

Not only can on-demand bubble wrap save you money, but it also has a positive environmental impact.

Unlike traditional bubble wrap, bubble on demand produces the exact amount of cushioning needed for each pack. This eliminates material use and overall packaging waste created.

Plus, the more compact material can dramatically reduce CO2 impact of your supply chain. As mentioned above, it can take 97% fewer vehicles to deliver, which can significantly cut emissions and fuel use.

How bubble on demand can streamline your packing process

A switch to on-demand bubble packaging can also offer efficiency savings and streamline your packing processes.

It all starts during goods in handing. Traditional bubble wrap is big and bulky compared to bubble on demand. Bubble wrap, even when compressed, can take up a significant amount of space relative to its weight. Its irregular shape can also make it difficult to stack neatly and efficiently, leading to wasted space and inefficient use of transportation capacity.  This all requires extra handling and takes up time.

However, just one pallet of on-demand bubble film can give your warehouse team back a significant amount of time that they were spending unloading cumbersome rolls of bubble wrap.

On top of reducing handling, using bubble on demand is a type of packaging automation. The speedy inflation systems can deliver the protective packaging you need in seconds. This can cut pack times and help you increase the number of parcels you’re able to dispatch.

Bubble on Demand

Comparing Bubble on Demand and Buying Bubble Wrap

Now we know about bubble on demand, when we consider bubble on demand vs. buying bubble wrap, how do the two compare?

  • Key similarities and differences – both options provide excellent protection and cushioning for your products, so they can be used for easy wrapping and filling. The key difference between the two is their format. This impacts how you handle, transport and store the packaging, as well as your packing processes. Bubble on demand can be produced instantly in the right quantity, eliminating waste.
  • Cost comparison – on face value traditional bubble wrap rolls will look cheaper. However, bubble on demand systems can offer significant savings in the long run. While the initial investment may be higher, especially for larger-scale operations, the savings across storage, transport, labour, efficiency and the environment payback quickly.
  • Sustainability – when it comes to the environment, bubble on demand systems have the upper hand. The compact material can help significantly decrease your emissions and fuel usage, plus on-demand delivery helps you cut your material use, reducing packaging waste.
Bubble on Demand

Conclusion

In conclusion, making the switch from buying bulk bubble wrap to bubble on demand is a smart packaging choice that can deliver valuable cost-savings, while reducing your environmental impact. The eco-friendly swap can also offer improved productivity and significant space savings.

So, if you’re looking for ways to prioritise sustainability, while keeping costs in check and protecting your products, bubble on demand could be the solution for you.

Ready to make the switch to bubble on demand? Contact us now to find out about our eco-friendly packaging options and begin safeguarding your products in a sustainable manner.

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Packaging automation: a quick guide    https://macfarlanepackaging.com/blog/packaging-automation-a-quick-guide/ Tue, 23 Jan 2024 08:15:00 +0000 https://macfarlanepackaging.com/?p=33320 Packaging automation can be a powerful tool for businesses that need to ship large quantities of products quickly. If you would like to increase productivity and shorten the time it takes to deliver products to customers, automated packaging systems and processes might be the answer. With so many options available, you may be wondering which […]

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Packaging automation can be a powerful tool for businesses that need to ship large quantities of products quickly.

If you would like to increase productivity and shorten the time it takes to deliver products to customers, automated packaging systems and processes might be the answer.

With so many options available, you may be wondering which solution is the best for your operations. Don’t worry, we’ve got you covered!

In this blog article, we will define packaging automation, explore different types available and look at some of the key advantages and frequently asked questions related to packaging automation. Continue reading to find out more.

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packaging automation

Packaging automation – what exactly is it?

Packaging automation entails introducing automated equipment and machinery into your packing operation to accelerate the packing process.

This helps to assure consistency, avoid material waste, and save money in the long run. It also enables you to reallocate valuable resources to high-value jobs or in the most efficient method for your operation. Most areas of the packaging process can be improved by introducing automated packaging systems; from picking and packing to conveying and wrapping, there are packaging machines for it all. 

packaging automation

What are the different types of packaging automation?

Erecting boxes, taping cartons, and wrapping pallets for shipment can all be automated. We distinguish between semi-automated and automated packing methods:

  • A semi-automated packing process combines both human involvement with elements of automation. For example, an operator can start the process, but an automatic packing system will finish it. If you want to use automation but have a restricted budget, this is usually the most cost-effective option.
  • An automated packing process is pre-programmed from start to end. It can handle everything from picking products, and packaging to palletising for shipping. This option is a good solution for operations where demand is high or that predict significant grow.  

We distinguish between the following automation solutions, based on the product you’re using:

  • Box automation – including solutions, such as case and box erectors, fully and semi-automated auto boxing machines as well as void reduction systems
  • Tape automation – e.g. semi and fully automatic tape dispensers, in-line taping machines and carton sealers
  • Bag automation – e.g. automated bagging machines and bulk bagging equipment
  • Protective automation – including semi and fully automated void fill machines, air cushioning and air pillow machines
  • Paper automation – e.g. paper wrapping equipment, paper void fill machines and paper cushioning systems
  • Strapping automation – solutions such as: semi and fully automated strapping machines, friction welders, battery powered strapping tools and banding tables  
  • Stretch automation – e.g. fully and semi-automatic pallet wrappers, vertical and horizonal stretch wrapping machinesand rotating arm stretch wrap machines
  • Polythene automation – e.g. shrink-wrapping machines,heat shrink tunnels, heat sealers, impulse heat sealers and vacuum packing machines
  • Auxiliary equipment – solutions, such as: automated labelling equipment, case stackers, sorters, palletisers and conveyor systems
packaging automation

Key benefits of packaging automation

Packaging automation offers many benefits. It can help you to:

  • Boost productivity, allowing you to pack more parcels in less time
  • Save space, using fewer packaging SKUs and, therefore, saving storage space before parcels are packed (less packaging stored on site), as well as cubage, which saves transport space.
  • Lower operating costs, resulting in savings on labour, storage, transportation, packing materials, and productivity
  • Streamline workflow, ensuring your packaging process runs as smoothly as possible
  • Reduce volume handling, relieving operational strain and helping better manage spikes in demand
  • Assure pack optimisation and consistency, ensuring that the appropriate quantity and type of packaging is used every time
  • Minimise material waste, making sure you only use the right amount of material required to protect your product during transit and avoiding overpacking
  • Reduce transport and fuel costs, enabling you to pack more products onto a pallet. This will also help reduce your carbon footprint, as less fuel means fewer CO2 emissions.
  • Ensure customer satisfaction,providing smart, beautifully packaged parcelsthat arrive with your customers damage-free
  • Future-proof for growth and demand, increasing your capacity and helping control costs as your business grows.  

Read our latest blog post – Automated packaging: 10 decisive benefits – to find out more about various benefits that comes with packaging automation.

packaging automation

Frequently asked questions about packaging automation

Below are some of the most frequently asked questions about packaging automation solutions, along with our answers. If there’s something you would like to learn more about that we haven’t covered below, please get in touch.

How do I automate my packing process?

There are many ways to automate your packing process. You can automate almost any part of it, but if you need pointers of where to start, you will need to review your packing operation first. This will help you identify any bottlenecks or processes that could be improved or automated.

Some of the common bottlenecks include:

  • Picking accuracy – miss-picks can be a sign that something isn’t working or that capacity is being outstripped by demand.
  • Packing times – have packing times met targets? Are packers taking longer to process orders? During high-pressure times, packing times can be a bottleneck if processes aren’t efficient and packing materials aren’t easy.
  • Dispatch lead times – do your dispatch lead times keep increasing and getting longer? This can be in response to high demand, but it can also suggest that processes need to change.
  • Damages – are customers reporting an increase in damages? This can be an indicator that packing isn’t being completed properly or that the packing materials being used aren’t sufficient. 

How to choose the right packaging machine equipment?

The type of automation solution you need will depend on your products, processes, productivity goals and space in your warehouse. You will also need to factor in your budget.

There are lots of different types of packaging machinery available, from cardboard box and case erectors and auto-bagging machines through to pallet wrappers, heat shrink tunnels, in-line taping machines and many more!

What will packaging automation cost me?

Packaging automation can be an investment, depending on the solution you’re looking at. There may be a large upfront cost to purchase an automated packaging system, but the money you’ll save elsewhere in your operation will counterbalance this in the long run.

Not every system requires an initial outlay – many are available for rental or can be purchased through finance agreements. A free trial is available on many machines, which gives you the opportunity to test if the solution is right for your business. Plus, there are some cost-effective automation options out there, such as water-activated gummed paper tape dispensers. You can also opt for semi-automatic machines that can be found at a lower price point.

How do I calculate return on investment (ROI) for packaging automation?

The ROI for packaging automation is calculated by comparing the costs associated with implementing automation to the benefits it brings, including cost savings and increased productivity.

When calculating the cost of automation for your business, there are several factors to consider, including your initial investment, equipment costs, installation setup fees, staff training, and any projected long-term costs, such as maintenance and repair. Then, think about how much money you can save each year with packaging automation. This can include reducing labour costs, increasing productivity and throughput, reducing material waste, as well as improving product quality and consistency.

How do I futureproof the investment in packaging automation?

When you invest in packaging automation, it’s important to make strategic decisions and put processes in place to keep your packaging automated system running smoothly and up to date with the latest technologies and industry developments. Consider things such as regular and preventative maintenance, staff training, periodic calibration and testing of equipment as well as spare parts inventory.

packaging automation

Why choose Macfarlane as your automation partner?

At Macfarlane Packaging, we work closely with our customers on a case-by-case basis to find the best automated packaging solutions for their requirements.

We can offer a wide choice of automated packaging solutions to fit various demands and budgets, whether you need a pallet wrapper, water activated tape dispenser, carton sealer, case erector, or anything in between.

Contact us today to go over your packaging needs.

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How gummed paper tape can increase parcel security https://macfarlanepackaging.com/blog/how-gummed-paper-tape-can-increase-parcel-security/ Thu, 18 Jan 2024 08:15:00 +0000 https://macfarlanepackaging.com/?p=33159

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The rise in internet retail has driven a significant increase in UK parcel shipments, the Pitney Bowes parcel index estimates that 5.1bn parcels were shipped in 2022 alone! Royal Mail were planning their shipment capacity to manage an extra 850,000 parcels per day across the 2023 festive season.  

Businesses will have thousands of pounds worth of stock in transit at any given time, and parcel security can be critical in ensuring that their products arrive to their destination intact.

One effective way to improve parcel security is by using gummed paper tape. Also known as water activated tape, this eco-friendly and tamper-evident packaging solution can enhance the security of parcels during their journey.

In this blog we’ll look at:

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gummed paper tape

What are the tamper evident properties of gummed paper tape

Gummed paper tape, also known as water activated tape, is designed to provide clear evidence of tampering whilst goods are in transit.

Typically made from Kraft paper, which is known for its high tear strength, the application of gummed paper tape forms a permanent adhesion to packs.  This means that it is highly noticeable if someone tries to peel it from the pack.

The addition of fibreglass threads to reinforced gummed paper tape further enhances the material strength, making it impossible to break the tape where the flaps of a carton meet.

This means that parcels can only be opened using a box opener or blade, making it obvious that your parcel has been interfered with.

Why does gummed paper tape form such a strong seal with cartons

Unlike traditional plastic tape, gummed paper tape adheres tightly to a variety of surfaces, including cardboard boxes and envelopes.

As the tape is moistened, the fibres of the tape and corrugate combine, forming a secure seal and making it difficult to tear away without leaving tape residue or, removing the top layer of corrugate.

It is impossible to reseal the tape to the pack to disguise these tell-tale signs of pack interference.

Once the tape has been applied to a pack, it’s resistance to further moisture and temperature changes also help to maintain a strong seal whilst in transit, reducing the risk of the pack opening and damage to the contents occurring.

What impact does gummed paper tape have on theft rates?

The ability to access parcels and remove goods is a significant concern in the shipping and logistics industry. Using gummed paper tape makes it more challenging to access the contents of a package discreetly. Any attempt to tamper with the tape becomes evident, deterring theft and unauthorised access.

Water activated tape can also be customised with your messaging or logo, which makes it more challenging to replicate a replacement tape if would be thieves were to break into parcels whilst in transit.

gummed paper tape

What are the environmental credentials of gummed paper tape?

Water-activated paper tape is eco-friendly and sustainable, as it is made from renewable materials and can be sourced in FSC paper.  

Using environmentally friendly packaging materials not only aligns with corporate responsibility initiatives but can also improve your sustainability, reducing your carbon footprint and meeting the expectations of environmentally conscious consumers. 

As the tape is made from paper, it means that your cardboard pack is 100% recyclable! There is no need to remove the tape before placing into the paper recycling bin.  If you are using a reinforced paper tape, the fibreglass is removed during the recycling process, as it makes up less than 5% of the total material.

If you’re currently using a plastic tape, by replacing with a paper tape you are literally removing miles of plastic from your packing operation too!

A switch to gummed paper tape often means that you can reduce the amount of tape you use too. As the bond of tape is so strong, it removes the need for H taping and allows you to use less material, reducing waste.

gummed paper tape

How is gummed paper tape applied?

Gummed paper tape is applied using a water activated tape dispenser, these clever machines also speed up the application of tape to parcels.

From a BP222, which is a manual system that wets and cuts the tape to length, to a BP555 which can be programmed electronically to dispense a variety of tape lengths, there will be a dispenser to suit your operations.  If you need to apply tape in different sections of the warehouse, the Grip Taper system will allow you to apply water activated tape on the go – take the dispenser to the parcel, rather than bring the parcel to the dispenser!

Use of a tape dispenser drives improves efficiency and helps your operators to apply a consistent amount of tape each time, reducing overpacking and material waste.

gummed paper tape

What are the possibilities of printing on gummed paper tape?

Just like any other format of parcel tape, it is possible to print on gummed paper tape. You can customise it with branding, printed logos, trading addresses, or customer facing messaging.  With four colour print available, and tape available in either brown or white kraft material, the possibilities are endless.

When designing your artwork for printed gummed paper tape, you will need to consider the suitability of colour scheme for the paper you’re printing on – for example, will the colours work on a brown background or do you need a white kraft tape?   

As the tape is printed bespoke to your requirements, you will need to factor in a lead time for artwork approval and printing time.

Water-activated paper tape offers a practical and effective solution for improving parcel security during shipping and delivery. Its tamper-evident properties, secure seal, and eco-friendliness make it a quick win for logistics and packing.

At Macfarlane Packaging we offer a full range of gummed paper tapes, including reinforced formats, along with a variety of tape dispensers to speed up the packing process and use less material.  Contact us today to find the right gummed paper tape solution for your business.

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